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Dissertations |
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FRANCINE BRANCO TAKAMOTO
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Evaluation of the Impact of Limonene Dioxide Incorporation in DGEBA Epoxy Resin: Effect on Thermal, Rheological, Mechanical, and Dynamic Mechanical Properties
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Advisor : DAIANE ROMANZINI
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COMMITTEE MEMBERS :
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DAIANE ROMANZINI
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EDSON LUIZ FRANCISQUETTI
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EVELINE BISCHOFF
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MAURÍCIO CARPE DIEM FERREIRA XAVIER
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RENATE MARIA RAMOS WELLEN
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Data: Feb 25, 2025
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Show Abstract
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This study investigated the impact of incorporating different contents of limonene dioxide (LDO) into epoxy resins based on diglycidyl ether of bisphenol A (DGEBA) on thermal, rheological, mechanical, and dynamic mechanical properties. Six compositions were studied, named according to the mass ratio of DGEBA epoxy resin and LDO: R100L0 (100% epoxy resin), R80L20 (80% epoxy resin and 20% LDO), R60L40 (60% epoxy resin and 40% LDO), R40L60 (40% epoxy resin and 60% LDO), R20L80 (20% epoxy resin and 80% LDO), and R0L100 (100% LDO). A 1:1 ratio of resin/LDO and hardener was used. In the first stage of the study, the curing conditions proposed by the supplier were analyzed. In a second stage, a post-curing condition was included, and the samples were characterized by DSC, TGA, DMA, Sonelastic, Shore D hardness, gel content, viscosity, and gel time. The results indicated that partial or total replacement of DGEBA with LDO resulted in changes in the studied properties. The glass transition temperature (Tg) obtained via DSC showed a progressive reduction, ranging from 106.4 °C in the R100L0 sample to 85.5 °C in the R0L100 sample. The gel time was inversely proportional to the LDO content, indicating that higher concentrations of LDO reduce the crosslinking density and accelerate the curing process. Samples with high LDO contents exhibited lower thermal stability, as evidenced by TGA analysis. The R40L60 formulation stood out for its balance between thermal, rheological, and mechanical properties, presenting a shorter gel time (9.65 minutes), suggesting good reactivity and compatibility between the components. It is concluded that LDO is a promising substitute in epoxy resins for a variety of applications, depending on the properties of interest. Furthermore, due to the viscosity value presented in the R0L100 sample, approximately 70 mPa.s at 25 °C, it has the potential to be used as a reactive diluent in epoxy resin systems.
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2
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LUCIANO MARTINS LEITE DE OLIVEIRA
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Advances in Electroplating: Intelligent Prediction of Zinc Coating Thickness in SAE 1008 Steels
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Advisor : JULIANO CANTARELLI TONIOLO
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COMMITTEE MEMBERS :
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ANDERSON DIOGO SPACEK
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LEONARDO BERTOLUCCI COELHO
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JULIANO CANTARELLI TONIOLO
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PAULO ROBERTO JANISSEK
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Data: Mar 6, 2025
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3
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LUANA DECHETI GAIKE
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Compatibility, morphological and mechanical properties of hybrid rubber NR/EPDM/graphene nanocomposites
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Advisor : EVELINE BISCHOFF
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COMMITTEE MEMBERS :
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EVELINE BISCHOFF
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DAIANE ROMANZINI
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JANAINA DA SILVA CRESPO
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MARLY MALDANER JACOBI
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Data: Apr 7, 2025
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Show Abstract
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In this work, the effect of incorporating graphene oxide (GO) and reduced graphene oxide (rGO) on the morphology and mechanical properties of two elastomeric matrices with different polarities, EPDM and NBR, was evaluated. In order to increase the chemical interaction between the components of the blends, a compatibilizing agent modified with maleic anhydride was also tested. Samples were prepared using a two-roll open mill and characterized by scanning electron microscopy, tensile strength tests, hardness tests, and curing parameters. Morphological analysis revealed a more homogeneous distribution of rGO particles in the EPDM compatibilized matrix, with the sample containing 1 phr showing a simultaneous increase of 2.4 times in maximum stress and 2.3 times in elongation at break. In addition to increasing rigidity, rGO also influenced the curing process, regardless of the elastomer or blend analyzed. Despite similar polarity, the addition of GO did not promote significant changes in the NBR matrix, as well as in the EPDM/NBR 70/30 blend, even in the presence of the compatibilizing agent.
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4
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VITOR MIGUEL ALMERÃO RODRIGUES
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OPTIMIZATION OF WELDING PARAMETERIZATION PERFORMED by HYPER DIP-PULSE PROCESS ON SAE1020 STEEL PLATES WITH AN EMPHASIS ON THE TORCH MOVEMENT SPEED
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Advisor : CLEBER RODRIGO DE LIMA LESSA
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COMMITTEE MEMBERS :
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CLEBER RODRIGO DE LIMA LESSA
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PAULO ROBERTO JANISSEK
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NILO NOGUEIRA DA SILVA
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GUILHERME VIEIRA BRAGA LEMOS
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Data: Apr 17, 2025
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Show Abstract
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The Hyper Dip-Pulse pulsed welding process, found in Panasonic Tawers welding sources, stands out for its ability to control the transfer of molten material and the shape of the arc. To improve process efficiency and increase welding speed, this work aims to customize the Hyper Dip-Pulse current curve, with the purpose of reducing production cycle times and, consequently, increasing productivity in assembly lines involving welding. The work consisted of studying some variables of the process curve that influence the molten pool and solidified bead and evaluating the results, adjusting the parameters to maintain the quality of the welded bead. Welding is performed exclusively by means of a robotic arm and the base metal chosen for the study of this process was SAE 1020. Optical microscopy characterizations and hardness profile were performed on the weld beads. Vickers hardness tests started from the molten zone to the heat-affected zone, generating the hardness profile of the samples. After a detailed analysis, it was identified that the PPEAK -200, IP +200 and PFREQ +100 variables of the curve of this process presented positive characteristics after the proposed changes, making them candidates for new parameters to achieve the objectives of increasing the welding speed. The best configuration obtained, being the mixture of PFREQ+100 with IP+200, was determined based on the criteria established during the evaluation process, which consisted mainly of maintaining the original physical characteristics of the bead and the absence of defects pertinent to welding processes.
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5
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NISIELY GRELLMANN PACHECO
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DEVELOPMENT OF SUSTAINABLE BRICKS MADE FROM POLYMERIC WASTE COMPOSITE – A FOCUS ON THE CIRCULAR ECONOMY
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Advisor : EDSON LUIZ FRANCISQUETTI
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COMMITTEE MEMBERS :
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EDSON LUIZ FRANCISQUETTI
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DANIELA LUPINACCI VILLANOVA
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LAURA DE ANDRADE SOUZA
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ANA MARIA COULON GRISA
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MARA ZENI ANDRADE
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Data: May 9, 2025
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Show Abstract
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Modern polymers are versatile materials, they reach a wide range of applicability, they are resistant and low cost, which makes plastic indispensable for human development, since modern society is marked by before and after its discovery. They have magnificent characteristics that have led them to be used in practically all consumer goods. However, the improper disposal of post-consumer plastic waste generates environmental pollution, since recycling is not always viable nor is there adequate management of the final disposal of this waste. Environmental pollution from plastic waste affects the entire land surface and marine environments, directly impacting human health. If on the one hand we have a growing world population highly lacking in materials, on the other we have finite sources of non-renewable natural raw materials, creating the need to develop more efficient and sustainable materials, especially in the field of civil construction. The application of plastic waste as a construction material appears as a possibility to reinsert it into the production chain within the circular economy model aiming at socioeconomic development and sustainability. Therefore, we sought to develop a sustainable brick, replacing materials such as clay and concrete, with a polymeric composite of polymeric waste, such as polyethylene (PE), polypropylene (PP), etc., and construction sand. In the study, the polymeric waste and sand were processed in an intensive mixer in different proportions, after melting, molding and demolding, the specimens were tested for their mechanical properties of resistance to variation, water absorption and hardness. Infrared, thermogravimetric and scanning electron microscopy characterization analyses were performed. The polymer-ceramic composite bricks demonstrated equal or superior performance to traditional bricks in the trained periods, and can be an alternative and innovative material, providing sustainability, avoiding environmental impact and contributing to the circular economy.
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6
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LEONARDO DE VARGAS PELLEGRINI
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Metal Ion Release from Cr-Ni and Cr-Mn Stainless Steels in Simulated Food Media: A Comparative Analysis by Atomic Absorption
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Advisor : CINTHIA GABRIELY ZIMMER
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COMMITTEE MEMBERS :
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CAMILA DOS SANTOS TORRES
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CINTHIA GABRIELY ZIMMER
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ELISABETE PINTO DA SILVA
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MATIAS DE ANGELIS KORB
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TARCISIO REIS DE OLIVEIRA
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Data: Jun 23, 2025
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Show Abstract
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Cr-Ni stainless steels, such as AISI 304 and AISI 316, are widely used in the food industry due to their high corrosion resistance and ease of sanitation. In recent years, alternative alloys containing chromium and manganese (Cr-Mn) have emerged as more economical options due to fluctuations in nickel prices. The use of these alloys in the manufacturing of food processing equipment is recent and often occurs without proper sanitary assessment. Additionally, some Cr-Mn alloys are not standardized but are frequently marketed in Brazil as if they were equivalent to AISI 201 stainless steel. In order to assess the risks associated with the application of non-standard Cr-Mn alloys in the food industry, this study evaluated their performance compared to Cr-Ni stainless steel AISI 304, using a simulated food environment. The study focused on the release of metallic ions (Fe, Cr, Mn, and Ni) according to the protocol established by the Council of Europe (CoE). Ion release was analyzed using flame atomic absorption spectrometry. Corrosion tests were also conducted according to ASTM G31, with mass loss used as an evaluation parameter. The non-standard Cr-Mn alloy exhibited higher corrosion rates and greater release of metallic ions, especially iron and manganese, when compared to AISI 304. Based on the limits defined by the CoE protocol, it is concluded that the use of this non-standard Cr-Mn alloy poses a potential risk to food safety. Therefore, its application in the food industry is not recommended.
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7
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SAMUEL COSTA
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DEVELOPMENT OF NANOCOMPOSITES OF LINEAR LOW-DENSITY POLYETHYLENE AND REDUCED GRAPHENE OXIDE FOR THE ROTOMOLDING INDUSTRY
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Advisor : EVELINE BISCHOFF
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COMMITTEE MEMBERS :
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TARCÍSIO SANSON SENE
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DANIELA LUPINACCI VILLANOVA
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EVELINE BISCHOFF
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RAQUEL SANTOS MAULER
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RENAN DEMORI
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Data: Jul 8, 2025
Ata de defesa assinada:
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Show Abstract
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The optimization of dispersion and compatibilization processes is fundamental to maximizing the benefits of polymeric nanocomposites and making them a viable and economical alternative for various industrial applications. Therefore, this work investigates the effect of reduced graphene oxide (rGO) to improve the mechanical and thermal properties of Linear Low-Density Polyethylene (LLDPE). Samples with different concentrations of rGO and compatibilizing agent were obtained from a concentrate by melt processing using a twin-screw extruder. After injection molding, the nanocomposites were characterized by scanning electron microscopy, flexural and impact tests, and thermal analyses. The results showed improvements in mechanical properties, with an 11% increase in flexural strength, independent of rGO concentration. For the sample containing 0.05% rGO, a 17% increase in the elastic modulus was observed, evidencing the reinforcing effect of rGO particles, without losses in toughness. With the addition of the compatibilizing agent, the sample containing 0.05% rGO also showed greater thermal stability, with a 16 °C increase in the maximum degradation temperature compared to pure LLDPE. The addition of rGO and the compatibilizing agent did not promote changes in the melting temperature and crystallinity content of the nanocomposites. However, the crystallization temperature increased by up to 4°C with the addition of the highest amount (0.2%) of rGO. This result can be attributed to the nucleating effect achieved when a good level of distribution is achieved, as observed in the scanning electron micrographs, especially in the presence of the compatibilizing agent. Therefore, based on the results observed so far, it is expected that the developed nanocomposites have the potential for further use in the rotomolding industry, aiming to expand its range of applications.
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8
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YURI SCOLA
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Effects of Active Flux Usage on Austenitic Stainless Steel Alloys
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Advisor : JULIANO CANTARELLI TONIOLO
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COMMITTEE MEMBERS :
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JULIANO CANTARELLI TONIOLO
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CINTHIA GABRIELY ZIMMER
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GUILHERME VIEIRA BRAGA LEMOS
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PEDRO HENRIQUE COSTA PEREIRA DA CUNHA
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Data: Aug 7, 2025
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Show Abstract
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This study aims to analyze and compare the effects of active flux application in TIG (A-TIG) and plasma (A-PAW) welding processes, both applied to austenitic stainless steels, with a focus on improving weld penetration and the mechanical properties of the joint. Based on a review of previous studies and the experimental evaluation of the A-PAW process using SiO₂-based flux on AISI 316L steel plates (4 mm), it was observed that both processes with added flux promote arc constriction, resulting in narrower weld beads with greater penetration. In the case of A-PAW, the depth-to-width ratio increased by approximately 13%, the hardness of the fusion zone rose by 5.6%, and no significant changes were observed in tensile strength or toughness. In the A-TIG process, studies also indicate improvements in mechanical properties, attributed to the physicochemical effects of active fluxes—such as SiO₂ and TiO₂—on the arc and the weld pool. Microstructural analyses demonstrate stability in chemical composition and the absence of brittle phases in both processes. It is concluded that the use of active flux is an effective strategy to expand the applicability of stainless steel welding, especially for thicker materials, highlighting the importance of continued research aimed at optimizing flux compositions and expanding the industrial use of A-TIG and A-PAW techniques.
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ELISSON BORGES TESSARO
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GENERATIVE DESIGN AND FDM 3D PRINTING IN PLA: CRITICAL EVALUATION OF THE MECHANICAL RELIABILITY OF AN OPTIMIZED SUPPORT
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Advisor : DOUGLAS ALEXANDRE SIMON
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COMMITTEE MEMBERS :
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ADELANO ESPOSITO
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DOUGLAS ALEXANDRE SIMON
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EDERVAL DE SOUZA LISBOA
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WALTER J PAUCAR CASAS
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Data: Aug 20, 2025
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Show Abstract
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This study investigates the application of generative design in the structural optimization of supports manufactured by additive manufacturing, with a focus on the correlation between simulation results obtained in computational environments and experimental data derived from tensile tests. Initially, the material used in the mechanical tests was characterized according to ASTM D638-22, resulting in an elastic modulus of 3655 MPa and a maximum tensile strength of 28.843 MPa. Subsequently, a finite element analysis was conducted using the data collected from the tensile test, revealing a difference of less than 1% between simulation and experimental results. Following this, a lifting bracket was designed using Fusion 360 as the generative design software, with constraints applied to the fixation location, load-bearing point, and direction of applied forces. Multiple geometries were generated for specific printing orientations, and the model with the lowest material consumption was selected for fabrication. These models were then subjected to a specialized mechanical test designed to simulate the actual loading conditions of the bracket, in order to gather data and compare it with the computational simulations. The finite element analysis applied to the model enabled the identification of critical stress zones, whose locations coincided with the actual failure points observed in the physical tests. Discrepancies in absolute stress values highlighted the influence of factors such as anisotropy, interlayer adhesion failures, and typical imperfections in additive manufacturing. The results demonstrate that, although generative design represents a promising approach in the pursuit of lightweight and efficient solutions, its practical application requires compatibility with the physical limitations of the additive process and refinement of computational models. This work contributes to the understanding of the interaction between automated design and the real behavior of materials, offering a critical analysis of the mechanical reliability of solutions produced through generative optimization.
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10
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LUCAS LOPES MENDES
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EFFICIENCY COMPARISON BETWEEN SILICONE COATINGS FOR LED MODULAR BOARDS WITH UV AND RTV CURING
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Advisor : DOUGLAS ALEXANDRE SIMON
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COMMITTEE MEMBERS :
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DOUGLAS GAMBA
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DAIANE ROMANZINI
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DOUGLAS ALEXANDRE SIMON
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EDSON LUIZ FRANCISQUETTI
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Data: Sep 3, 2025
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Show Abstract
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Currently, most electronic devices used in daily life contain printed circuit boards (PCIs), composed of conductive tracks and metallic areas for component mounting. When these boards incorporate light-emitting diodes (LEDs), they are applied in signaling systems for urban mobility and are commonly referred to as electronic panels. To ensure their durability in harsh environments, a protective coating known as conformal coating is applied, which safeguards components against weathering, mechanical stress, electrical discharges, thermal stress, and corrosion. This study evaluated the comparative performance of two silicone conformal coatings with distinct curing processes: an RTV system (room-temperature vulcanization, accelerated by convection oven) and a UV-cured system. A distinguishing feature of this research is the use of real operating boards, providing greater representativeness compared to studies based solely on laboratory samples. The analyses included hydrophobicity, adhesion, chemical resistance, corrosion, and UV degradation tests, using techniques such as Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), contact angle measurement, adhesion testing, accelerated aging, and salt spray exposure. FTIR analysis enabled the identification of functional groups in the formulations, while TGA highlighted the thermal stability of each coating. Combined, these methods provided an in-depth understanding of the chemical and physical behavior of the materials, allowing their properties to be correlated with performance under simulated real-world conditions. The results revealed distinct behaviors between the coatings, emphasizing that the selection of the most suitable system must account for specific operating conditions, as each material responds differently to humidity, temperature, and contaminant exposure.
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11
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CLAIR JOSÉ FRIGHETTO
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INFLUENCE OF POLYMERIC PARTICLES IN COATING MORTARS
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Advisor : EDSON LUIZ FRANCISQUETTI
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COMMITTEE MEMBERS :
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EDSON LUIZ FRANCISQUETTI
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GUSTAVO DA COSTA BOROWSKI
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MARA ZENI ANDRADE
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RUTH MARLENE CAMPOMANES SANTANA
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Data: Sep 25, 2025
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Show Abstract
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Post-recycling polymeric waste has increasingly been identified as an important element in environmental preservation. This work proposes the development and evaluation of the technical feasibility and environmental potential of incorporating postrecycling polymeric waste as a partial replacement for fine aggregate in cementitious mortars. The fine residue, from industrial recycling stages, was characterized by FTIRATR (identifying predominantly PP and PE) and by particle size analysis. Four compositions were produced: reference (S0) and mixtures with 2.5% (S2.5%), 5% (S5), and 10% (S10) volumetric replacement. To isolate the effect of the waste on performance, the consistency was standardized at 260 ± 5 mm, through combined adjustments of water and plasticizing additive. Increasing additive demand was observed with increasing polymer content, evidence of rheological changes due to low surface energy, and the particle shape effect. In the hardened state, apparent density, water absorption/void ratio, flexural tensile strength, and compressive strength were evaluated at 7 and 28 days. Density decreased with substitution (S0: 1.76 g/cm³; S10: 1.45 g/cm³), demonstrating potential for lightening. Absorption increased at intermediate levels and returned to values close to the reference at 10% (at 7 days, S0=2.49% and S10=2.65%; at 28 days, S0=2.77% and S10=2.87%), suggesting void redistribution and lower capillary connectivity in S10. In flexural strength at 7 days, S2.5 showed a slight gain (7.81 to 8.12 MPa); at 28 days, the performances remained comparable. In compression, a reduction was observed with increasing grade, more pronounced at early ages and partially mitigated at 28 days, attributed to the lower modulus of the polymer and the hydrophobic interface. It is concluded that it is technically feasible to maintain the target workability, achieve lightness, and preserve mechanical integrity for non-structural uses. Due to the balance between reduced mass and strength, S2.5 stands out as the best-performing trait.
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12
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VIVIANE FEIJÓ MACHADO
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Technical Feasibility Analysis of Incorporating Water Treatment Plant Sludge into the Production of Conventional Ceramic Materials
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Advisor : DANIELA LUPINACCI VILLANOVA
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COMMITTEE MEMBERS :
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ANA MARIA COULON GRISA
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DANIELA LUPINACCI VILLANOVA
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EDSON LUIZ FRANCISQUETTI
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MELISSA DIETRICH DA ROSA
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Data: Oct 7, 2025
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Show Abstract
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The conventional water treatment process uses basic steps to transform raw water into drinking water. In the decantation stage, a large volume of sludge is generated with high variability and containing various particles that cause color and turbidity to the water. Proper disposal of the sludge produced is essential, as the greater the volume of waste is sought, the greater the volume of waste will be. The reuse of sludge from a Water Treatment Plant (ETA) in another activity or production process is fundamental due to the fate often given to this waste today, generally made available in natura in watercourses, causing a great negative impact. The ceramic industry presents itself as a way of inertizing any materials present in the sludge, by incorporating it into shaped pieces. The objective of this work is to evaluate the incorporation of ETA sludge into clay for the manufacture of conventional bricks and to verify the behavior of the samples in different proportions, temperatures and manufacturing pressures. The work was developed with sludge from a WTP in São Leopoldo, RS, and the clay used was from a brickworks located in the same municipality. 60 specimens were prepared with each of the clay/sludge proportions: 100/0; 97.5/2.5; 95/5; 90/10; 80/20. For half of them, a compaction pressure of 25 MPa was used and for the other half, 50 MPa was used to form the bricks. Every 10 specimens of each amount of sludge incorporation and each pressure used were burned at 900, 1000 and 1100 °C. The results are presented in tables and graphs and indicate that up to the incorporation of a fraction of 10% of sludge in the ceramic mass, it is possible to use conventional bricks made for internal use or without exposure to humidity or rain. At the end, along with the conclusions, some recommendations are presented for the economic, environmental and social sustainability of the water treatment production process.
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