Dissertations/Thesis

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2025
Dissertations
1
  • FRANCINE BRANCO TAKAMOTO
  • Evaluation of the Impact of Limonene Dioxide Incorporation in DGEBA Epoxy Resin: Effect on Thermal, Rheological, Mechanical, and Dynamic Mechanical Properties

  • Advisor : DAIANE ROMANZINI
  • COMMITTEE MEMBERS :
  • DAIANE ROMANZINI
  • EDSON LUIZ FRANCISQUETTI
  • EVELINE BISCHOFF
  • MAURÍCIO CARPE DIEM FERREIRA XAVIER
  • RENATE MARIA RAMOS WELLEN
  • Data: Feb 25, 2025


  • Show Abstract
  • This study investigated the impact of incorporating different contents of limonene dioxide (LDO) into epoxy resins based on diglycidyl ether of bisphenol A (DGEBA) on thermal, rheological, mechanical, and dynamic mechanical properties. Six compositions were studied, named according to the mass ratio of DGEBA epoxy resin and LDO: R100L0 (100% epoxy resin), R80L20 (80% epoxy resin and 20% LDO), R60L40 (60% epoxy resin and 40% LDO), R40L60 (40% epoxy resin and 60% LDO), R20L80 (20% epoxy resin and 80% LDO), and R0L100 (100% LDO). A 1:1 ratio of resin/LDO and hardener was used. In the first stage of the study, the curing conditions proposed by the supplier were analyzed. In a second stage, a post-curing condition was included, and the samples were characterized by DSC, TGA, DMA, Sonelastic, Shore D hardness, gel content, viscosity, and gel time. The results indicated that partial or total replacement of DGEBA with LDO resulted in changes in the studied properties. The glass transition temperature (Tg) obtained via DSC showed a progressive reduction, ranging from 106.4 °C in the R100L0 sample to 85.5 °C in the R0L100 sample. The gel time was inversely proportional to the LDO content, indicating that higher concentrations of LDO reduce the crosslinking density and accelerate the curing process. Samples with high LDO contents exhibited lower thermal stability, as evidenced by TGA analysis. The R40L60 formulation stood out for its balance between thermal, rheological, and mechanical properties, presenting a shorter gel time (9.65 minutes), suggesting good reactivity and compatibility between the components. It is concluded that LDO is a promising substitute in epoxy resins for a variety of applications, depending on the properties of interest. Furthermore, due to the viscosity value presented in the R0L100 sample, approximately 70 mPa.s at 25 °C, it has the potential to be used as a reactive diluent in epoxy resin systems.

2
  • LUCIANO MARTINS LEITE DE OLIVEIRA
  • Advances in Electroplating: Intelligent Prediction of Zinc Coating Thickness in SAE 1008 Steels

  • Advisor : JULIANO CANTARELLI TONIOLO
  • COMMITTEE MEMBERS :
  • ANDERSON DIOGO SPACEK
  • LEONARDO BERTOLUCCI COELHO
  • JULIANO CANTARELLI TONIOLO
  • PAULO ROBERTO JANISSEK
  • Data: Mar 6, 2025


  • Show Abstract
  • Advances in artificial intelligence (AI) make it possible to reduce analysis times, costs and improve industrial processes. This work integrates a literature review and an experimental approach to the application of AI in the electrodeposition of zinc in low carbon steels. The review, carried out on the Web of Science database, revealed
    studies that are still incipient, indicating room for research that explores machine learning (ML) in the optimisation of the galvanising process. Experimentally, predictive models for coating thickness, essential for corrosion resistance according to standard NBR 10476 (ABNT,2016), were developed using multivariate regression, random forest and xgboost. The xgboost model stood out, with an R2 of 0.95 and an MSE of 0.815, proving effective in predicting results. AI models make it possible to optimise process parameters (process time, ZnO/NaOH concentrations, anode material, and additives), improving quality and reducing costs. It is concluded that AI offers a promising way forward for galvanising low carbon steels.

     

     
     
3
  • LUANA DECHETI GAIKE
  • Compatibility, morphological and mechanical properties of hybrid rubber NR/EPDM/graphene nanocomposites

  • Advisor : EVELINE BISCHOFF
  • COMMITTEE MEMBERS :
  • EVELINE BISCHOFF
  • DAIANE ROMANZINI
  • JANAINA DA SILVA CRESPO
  • MARLY MALDANER JACOBI
  • Data: Apr 7, 2025


  • Show Abstract
  • In this work, the effect of incorporating graphene oxide (GO) and reduced graphene oxide (rGO) on the morphology and mechanical properties of two elastomeric matrices with different polarities, EPDM and NBR, was evaluated. In order to increase the chemical interaction between the components of the blends, a compatibilizing agent modified with maleic anhydride was also tested. Samples were prepared using a two-roll open mill and characterized by scanning electron microscopy, tensile strength tests, hardness tests, and curing parameters. Morphological analysis revealed a more homogeneous distribution of rGO particles in the EPDM compatibilized matrix, with the sample containing 1 phr showing a simultaneous increase of 2.4 times in maximum stress and 2.3 times in elongation at break. In addition to increasing rigidity, rGO also influenced the curing process, regardless of the elastomer or blend analyzed. Despite similar polarity, the addition of GO did not promote significant changes in the NBR matrix, as well as in the EPDM/NBR 70/30 blend, even in the presence of the compatibilizing agent.

4
  • VITOR MIGUEL ALMERÃO RODRIGUES
  • OPTIMIZATION OF WELDING PARAMETERIZATION PERFORMED by HYPER DIP-PULSE PROCESS ON SAE1020 STEEL PLATES WITH AN EMPHASIS ON THE TORCH MOVEMENT SPEED

  • Advisor : CLEBER RODRIGO DE LIMA LESSA
  • COMMITTEE MEMBERS :
  • CLEBER RODRIGO DE LIMA LESSA
  • PAULO ROBERTO JANISSEK
  • NILO NOGUEIRA DA SILVA
  • GUILHERME VIEIRA BRAGA LEMOS
  • Data: Apr 17, 2025


  • Show Abstract
  • The Hyper Dip-Pulse pulsed welding process, found in Panasonic Tawers welding sources, stands out for its ability to control the transfer of molten material and the shape of the arc. To improve process efficiency and increase welding speed, this work aims to customize the Hyper Dip-Pulse current curve, with the purpose of reducing production cycle times and, consequently, increasing productivity in assembly lines involving welding. The work consisted of studying some variables of the process curve that influence the molten pool and solidified bead and evaluating the results, adjusting the parameters to maintain the quality of the welded bead. Welding is performed exclusively by means of a robotic arm and the base metal chosen for the study of this process was SAE 1020. Optical microscopy characterizations and hardness profile were performed on the weld beads. Vickers hardness tests started from the molten zone to the heat-affected zone, generating the hardness profile of the samples. After a detailed analysis, it was identified that the PPEAK -200, IP +200 and PFREQ +100 variables of the curve of this process presented positive characteristics after the proposed changes, making them candidates for new parameters to achieve the objectives of increasing the welding speed. The best configuration obtained, being the mixture of PFREQ+100 with IP+200, was determined based on the criteria established during the evaluation process, which consisted mainly of maintaining the original physical characteristics of the bead and the absence of defects pertinent to welding processes.

5
  • NISIELY GRELLMANN PACHECO
  • DEVELOPMENT OF SUSTAINABLE BRICKS MADE FROM POLYMERIC WASTE COMPOSITE – A FOCUS ON THE CIRCULAR ECONOMY

  • Advisor : EDSON LUIZ FRANCISQUETTI
  • COMMITTEE MEMBERS :
  • EDSON LUIZ FRANCISQUETTI
  • DANIELA LUPINACCI VILLANOVA
  • LAURA DE ANDRADE SOUZA
  • ANA MARIA COULON GRISA
  • MARA ZENI ANDRADE
  • Data: May 9, 2025


  • Show Abstract
  • Modern polymers are versatile materials, they reach a wide range of applicability, they are resistant and low cost, which makes plastic indispensable for human development, since modern society is marked by before and after its discovery. They have magnificent characteristics that have led them to be used in practically all consumer goods. However, the improper disposal of post-consumer plastic waste generates environmental pollution, since recycling is not always viable nor is there adequate management of the final disposal of this waste. Environmental pollution from plastic waste affects the entire land surface and marine environments,
    directly impacting human health. If on the one hand we have a growing world population highly lacking in materials, on the other we have finite sources of non-renewable natural raw materials, creating the need to develop more efficient and sustainable materials, especially in the field of civil construction. The application of plastic waste as a construction material appears as a possibility to reinsert it into the production chain within the circular economy model aiming at socioeconomic development and sustainability. Therefore, we sought to develop a sustainable brick, replacing materials such as clay and concrete, with a polymeric composite of polymeric waste, such as polyethylene (PE), polypropylene (PP), etc., and construction sand. In the study, the
    polymeric waste and sand were processed in an intensive mixer in different proportions, after melting, molding and demolding, the specimens were tested for their mechanical properties of resistance to variation, water absorption and hardness. Infrared, thermogravimetric and scanning electron microscopy characterization analyses were performed. The polymer-ceramic composite bricks demonstrated equal or superior performance to traditional bricks in the trained periods, and can be an alternative and innovative material, providing sustainability, avoiding environmental impact and contributing to the circular economy.

6
  • LEONARDO DE VARGAS PELLEGRINI
  • Metal Ion Release from Cr-Ni and Cr-Mn Stainless Steels in Simulated Food Media: A Comparative Analysis by Atomic Absorption

  • Advisor : CINTHIA GABRIELY ZIMMER
  • COMMITTEE MEMBERS :
  • CAMILA DOS SANTOS TORRES
  • CINTHIA GABRIELY ZIMMER
  • ELISABETE PINTO DA SILVA
  • MATIAS DE ANGELIS KORB
  • TARCISIO REIS DE OLIVEIRA
  • Data: Jun 23, 2025


  • Show Abstract
  • Cr-Ni stainless steels, such as AISI 304 and AISI 316, are widely used in the food industry due to their high corrosion resistance and ease of sanitation. In recent years, alternative alloys containing chromium and manganese (Cr-Mn) have emerged as more economical options due to fluctuations in nickel prices. The use of these alloys in the manufacturing of food processing equipment is recent and often occurs without proper sanitary assessment. Additionally, some Cr-Mn alloys are not standardized but are frequently marketed in Brazil as if they were equivalent to AISI 201 stainless steel. In order to assess the risks associated with the application of non-standard Cr-Mn alloys in the food industry, this study evaluated their performance compared to Cr-Ni stainless steel AISI 304, using a simulated food environment. The study focused on the release of metallic ions (Fe, Cr, Mn, and Ni) according to the protocol established by the Council of Europe (CoE). Ion release was analyzed using flame atomic absorption spectrometry. Corrosion tests were also conducted according to ASTM G31, with mass loss used as an evaluation parameter. The non-standard Cr-Mn alloy exhibited higher corrosion rates and greater release of metallic ions, especially iron and manganese, when compared to AISI 304. Based on the limits defined by the CoE protocol, it is concluded that the use of this non-standard Cr-Mn alloy poses a potential risk to food safety. Therefore, its application in the food industry is not recommended.

7
  • SAMUEL COSTA
  • DEVELOPMENT OF NANOCOMPOSITES OF LINEAR LOW-DENSITY POLYETHYLENE AND REDUCED GRAPHENE OXIDE FOR THE ROTOMOLDING INDUSTRY

     

  • Advisor : EVELINE BISCHOFF
  • COMMITTEE MEMBERS :
  • TARCÍSIO SANSON SENE
  • DANIELA LUPINACCI VILLANOVA
  • EVELINE BISCHOFF
  • RAQUEL SANTOS MAULER
  • RENAN DEMORI
  • Data: Jul 8, 2025
    Ata de defesa assinada:


  • Show Abstract
  • The optimization of dispersion and compatibilization processes is fundamental to maximizing the benefits of polymeric nanocomposites and making them a viable and economical alternative for various industrial applications. Therefore, this work investigates the effect of reduced graphene oxide (rGO) to improve the mechanical and thermal properties of Linear Low-Density Polyethylene (LLDPE). Samples with different concentrations of rGO and compatibilizing agent were obtained from a concentrate by melt processing using a twin-screw extruder. After injection molding, the nanocomposites were characterized by scanning electron microscopy, flexural and impact tests, and thermal analyses. The results showed improvements in mechanical properties, with an 11% increase in flexural strength, independent of rGO concentration. For the sample containing 0.05% rGO, a 17% increase in the elastic modulus was observed, evidencing the reinforcing effect of rGO particles, without losses in toughness. With the addition of the compatibilizing agent, the sample containing 0.05% rGO also showed greater thermal stability, with a 16 °C increase in the maximum degradation temperature compared to pure LLDPE. The addition of rGO and the compatibilizing agent did not promote changes in the melting temperature and crystallinity content of the nanocomposites. However, the crystallization temperature increased by up to 4°C with the addition of the highest amount (0.2%) of rGO. This result can be attributed to the nucleating effect achieved when a good level of distribution is achieved, as observed in the scanning electron micrographs, especially in the presence of the compatibilizing agent. Therefore, based on the results observed so far, it is expected that the developed nanocomposites have the potential for further use in the rotomolding industry, aiming to expand its range of applications.

     

8
  • YURI SCOLA
  • Effects of Active Flux Usage on Austenitic Stainless Steel Alloys
  • Advisor : JULIANO CANTARELLI TONIOLO
  • COMMITTEE MEMBERS :
  • JULIANO CANTARELLI TONIOLO
  • CINTHIA GABRIELY ZIMMER
  • GUILHERME VIEIRA BRAGA LEMOS
  • PEDRO HENRIQUE COSTA PEREIRA DA CUNHA
  • Data: Aug 7, 2025


  • Show Abstract
  • This study aims to analyze and compare the effects of active flux application in TIG (A-TIG) and plasma (A-PAW) welding processes, both applied to austenitic stainless steels, with a focus on improving weld penetration and the mechanical properties of the joint. Based on a review of previous studies and the experimental evaluation of the A-PAW process using SiO-based flux on AISI 316L steel plates (4 mm), it was observed that both processes with added flux promote arc constriction, resulting in narrower weld beads with greater penetration. In the case of A-PAW, the depth-to-width ratio increased by approximately 13%, the hardness of the fusion zone rose by 5.6%, and no significant changes were observed in tensile strength or toughness. In the A-TIG process, studies also indicate improvements in mechanical properties, attributed to the physicochemical effects of active fluxes—such as SiO and TiO—on the arc and the weld pool. Microstructural analyses demonstrate stability in chemical composition and the absence of brittle phases in both processes. It is concluded that the use of active flux is an effective strategy to expand the applicability of stainless steel welding, especially for thicker materials, highlighting the importance of continued research aimed at optimizing flux compositions and expanding the industrial use of A-TIG and A-PAW techniques.

9
  • ELISSON BORGES TESSARO
  • GENERATIVE DESIGN AND FDM 3D PRINTING IN PLA: CRITICAL EVALUATION OF THE MECHANICAL RELIABILITY OF AN OPTIMIZED SUPPORT
  • Advisor : DOUGLAS ALEXANDRE SIMON
  • COMMITTEE MEMBERS :
  • ADELANO ESPOSITO
  • DOUGLAS ALEXANDRE SIMON
  • EDERVAL DE SOUZA LISBOA
  • WALTER J PAUCAR CASAS
  • Data: Aug 20, 2025


  • Show Abstract
  • This study investigates the application of generative design in the structural
    optimization of supports manufactured by additive manufacturing, with a focus on the
    correlation between simulation results obtained in computational environments and
    experimental data derived from tensile tests. Initially, the material used in the
    mechanical tests was characterized according to ASTM D638-22, resulting in an
    elastic modulus of 3655 MPa and a maximum tensile strength of 28.843 MPa.
    Subsequently, a finite element analysis was conducted using the data collected from
    the tensile test, revealing a difference of less than 1% between simulation and
    experimental results. Following this, a lifting bracket was designed using Fusion 360
    as the generative design software, with constraints applied to the fixation location,
    load-bearing point, and direction of applied forces. Multiple geometries were generated
    for specific printing orientations, and the model with the lowest material consumption
    was selected for fabrication. These models were then subjected to a specialized
    mechanical test designed to simulate the actual loading conditions of the bracket, in
    order to gather data and compare it with the computational simulations. The finite
    element analysis applied to the model enabled the identification of critical stress zones,
    whose locations coincided with the actual failure points observed in the physical tests.
    Discrepancies in absolute stress values highlighted the influence of factors such as
    anisotropy, interlayer adhesion failures, and typical imperfections in additive
    manufacturing. The results demonstrate that, although generative design represents a
    promising approach in the pursuit of lightweight and efficient solutions, its practical
    application requires compatibility with the physical limitations of the additive process
    and refinement of computational models. This work contributes to the understanding
    of the interaction between automated design and the real behavior of materials,
    offering a critical analysis of the mechanical reliability of solutions produced through
    generative optimization.

10
  • LUCAS LOPES MENDES
  • EFFICIENCY COMPARISON BETWEEN SILICONE COATINGS FOR LED MODULAR BOARDS WITH UV AND RTV CURING

  • Advisor : DOUGLAS ALEXANDRE SIMON
  • COMMITTEE MEMBERS :
  • DOUGLAS GAMBA
  • DAIANE ROMANZINI
  • DOUGLAS ALEXANDRE SIMON
  • EDSON LUIZ FRANCISQUETTI
  • Data: Sep 3, 2025


  • Show Abstract
  • Currently, most electronic devices used in daily life contain printed circuit boards (PCIs), composed of conductive tracks and metallic areas for component mounting. When these boards incorporate light-emitting diodes (LEDs), they are applied in signaling systems for urban mobility and are commonly referred to as electronic panels. To ensure their durability in harsh environments, a protective coating known as conformal coating is applied, which safeguards components against weathering, mechanical stress, electrical discharges, thermal stress, and corrosion. This study evaluated the comparative performance of two silicone conformal coatings with distinct curing processes: an RTV system (room-temperature vulcanization, accelerated by convection oven) and a UV-cured system. A distinguishing feature of this research is the use of real operating boards, providing greater representativeness compared to studies based solely on laboratory samples. The analyses included hydrophobicity, adhesion, chemical resistance, corrosion, and UV degradation tests, using techniques such as Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), contact angle measurement, adhesion testing, accelerated aging, and salt spray exposure. FTIR analysis enabled the identification of functional groups in the formulations, while TGA highlighted the thermal stability of each coating. Combined, these methods provided an in-depth understanding of the chemical and physical behavior of the materials, allowing their properties to be correlated with performance under simulated real-world conditions. The results revealed distinct behaviors between the coatings, emphasizing that the selection of the most suitable system must account for specific operating conditions, as each material responds differently to humidity, temperature, and contaminant exposure.

11
  • CLAIR JOSÉ FRIGHETTO
  • INFLUENCE OF POLYMERIC PARTICLES IN COATING MORTARS

  • Advisor : EDSON LUIZ FRANCISQUETTI
  • COMMITTEE MEMBERS :
  • EDSON LUIZ FRANCISQUETTI
  • GUSTAVO DA COSTA BOROWSKI
  • MARA ZENI ANDRADE
  • RUTH MARLENE CAMPOMANES SANTANA
  • Data: Sep 25, 2025


  • Show Abstract
  • Post-recycling polymeric waste has increasingly been identified as an important element in environmental preservation. This work proposes the development and evaluation of the technical feasibility and environmental potential of incorporating postrecycling polymeric waste as a partial replacement for fine aggregate in cementitious mortars. The fine residue, from industrial recycling stages, was characterized by FTIRATR (identifying predominantly PP and PE) and by particle size analysis. Four compositions were produced: reference (S0) and mixtures with 2.5% (S2.5%), 5% (S5), and 10% (S10) volumetric replacement. To isolate the effect of the waste on performance, the consistency was standardized at 260 ± 5 mm, through combined
    adjustments of water and plasticizing additive. Increasing additive demand was observed with increasing polymer content, evidence of rheological changes due to low surface energy, and the particle shape effect. In the hardened state, apparent density, water absorption/void ratio, flexural tensile strength, and compressive strength were evaluated at 7 and 28 days. Density decreased with substitution (S0: 1.76 g/cm³; S10: 1.45 g/cm³), demonstrating potential for lightening. Absorption increased at intermediate levels and returned to values close to the reference at 10% (at 7 days, S0=2.49% and S10=2.65%; at 28 days, S0=2.77% and S10=2.87%), suggesting void redistribution and lower capillary connectivity in S10. In flexural strength at 7 days, S2.5 showed a slight gain (7.81 to 8.12 MPa); at 28 days, the performances remained comparable. In compression, a reduction was observed with increasing grade, more pronounced at early ages and partially mitigated at 28 days, attributed to the lower modulus of the polymer and the hydrophobic interface. It is concluded that it is technically feasible to maintain the target workability, achieve lightness, and preserve mechanical integrity for non-structural uses. Due to the balance between reduced mass and strength, S2.5 stands out as the best-performing trait.

12
  • VIVIANE FEIJÓ MACHADO
  • Technical Feasibility Analysis of Incorporating Water Treatment Plant Sludge into the Production of Conventional Ceramic Materials

  • Advisor : DANIELA LUPINACCI VILLANOVA
  • COMMITTEE MEMBERS :
  • ANA MARIA COULON GRISA
  • DANIELA LUPINACCI VILLANOVA
  • EDSON LUIZ FRANCISQUETTI
  • MELISSA DIETRICH DA ROSA
  • Data: Oct 7, 2025


  • Show Abstract
  • The conventional water treatment process uses basic steps to transform raw water into drinking water. In the decantation stage, a large volume of sludge is generated with high variability and containing various particles that cause color and turbidity to the water. Proper disposal of the sludge produced is essential, as the greater the volume of waste is sought, the greater the volume of waste will be. The reuse of sludge from a Water Treatment Plant (ETA) in another activity or production process is fundamental due to the fate often given to this waste today, generally made available in natura in watercourses, causing a great negative impact. The ceramic industry presents itself as a way of inertizing any materials present in the sludge, by incorporating it into shaped pieces. The objective of this work is to evaluate the incorporation of ETA sludge into clay for the manufacture of conventional bricks and to verify the behavior of the samples in different proportions, temperatures and manufacturing pressures. The work was developed with sludge from a WTP in São Leopoldo, RS, and the clay used was from a brickworks located in the same municipality. 60 specimens were prepared with each of the clay/sludge proportions: 100/0; 97.5/2.5; 95/5; 90/10; 80/20. For half of them, a compaction pressure of 25 MPa was used and for the other half, 50 MPa was used to form the bricks. Every 10 specimens of each amount of sludge incorporation and each pressure used were burned at 900, 1000 and 1100 °C. The results are presented in tables and graphs and indicate that up to the incorporation of a fraction of 10% of sludge in the ceramic mass, it is possible to use conventional bricks made for internal use or without exposure to humidity or rain. At the end, along with the conclusions, some recommendations are presented for the economic, environmental and social sustainability of the water treatment production process.

2024
Dissertations
1
  • LETÍCIA MARIA MOSSMANN
  • EVALUATION OF MECHANICAL RESISTANCE IN MORTARS WITH THE ADDITION OF BRICK FINES AND CHARCOAL

  • Advisor : EDSON LUIZ FRANCISQUETTI
  • COMMITTEE MEMBERS :
  • DANIELA LUPINACCI VILLANOVA
  • EDSON LUIZ FRANCISQUETTI
  • JANETE EUNICE ZORZI
  • MARA ZENI ANDRADE
  • Data: Jan 5, 2024


  • Show Abstract
  • The Vale do Caí region - RS is an important hub for the production of red ceramics and charcoal. It is essential for environmental and social sustainability that solid waste arising from these activities is properly managed. Red ceramic fines have a pozzolanic action comparable to Portland cement. Replacing this with brick waste in mortar formulations comes up against the need for alkali activation, greater water consumption and controlled curing temperature to maintain compressive strength similar to Portland cement. Charcoal, in turn, has adsorbent properties. Therefore, the objective of this study was to incorporate these residues in order to replace 25% of Portland cement in formulations of six different mixing proportions of charcoal and brick fines to produce mortar at room curing temperature. The evolution of the compressive strength of the samples was evaluated at 7 curing ages, between 1 and 90 days. The formulation with 20% brick fines and 5% charcoal showed greater mechanical resistance to compression than the mortar without added residue, from 28 days of age. Thermogravimetric and X-ray fluorescence analyzes demonstrated that charcoal does not behave as a pozzolanic material, but due to its adsorbent capacity, it allowed the supply of water during the pozzolanic reaction of brick fines with Portland cement.

2
  • NAYARA TAÍNE BOHNENBERGER
  • COMPARATIVE STUDY OF METHODOLOGIES FOR ADDING THYME ESSENTIAL OIL TO CASSAVA STARCH-BASED FOAM: EFFECTS ON THE PROPERTIES OF THE MATERIAL
  • Advisor : DAIANE ROMANZINI
  • COMMITTEE MEMBERS :
  • CLEIDE BORSOI
  • DAIANE ROMANZINI
  • JANETE WERLE DE CAMARGO LIBERATORI
  • MATHEUS VINICIUS GREGORY ZIMMERMANN
  • Data: Mar 18, 2024


  • Show Abstract
  • Nowadays, the packaging industry has been striving to meet the increasing market demands for sustainable and active materials. In this scenario, the use of starch becomes promising, especially when combined with essential oils, which have antimicrobials and antifungals properties. However, the volatility of these substances represents a challenge. Therefore, this study aimed to evaluate two methods of incorporation of thyme essential oil into cassava starch foams, focusing on the characterization of their physical, chemical, morphological, mechanical, thermal, and microbiological properties. Initially, the minimum inhibitory and minimum bactericidal concentrations of the essential oil were determined. Then, this substance was incorporated into sodium montmorillonite clay, using the emulsion method. After that, the starch foams were produced by mixing with a magnetic stir, followed by the thermoforming. The addition of the essential oil occurred through the incorporation of the clay hybrid in the formulation and the application of this substance on the surface of the foams.  Minimum inhibitory and bactericidal concentrations of 12,5 e 25 %(v/v), respectively, were verified. The highest amount of incorporated essential oil (~18,88%) was reported for the clay sample produced with Tween 80. The loss of part of the essential oil was verified through the thermogravimetric analysis, when simulate the starch foam processing conditions. However, the presence of this substance was detected in the E-HB through FTIR, after thermoforming. When comparing OET incorporation techniques, E-HB showed greater thermal stability. However, the E-SUP-25 sample presented smaller and more closed air bubbles, greater impact resistance, and lower water absorption rates compared to the E-HB. In the microbiological analysis, this sample presented inhibition zones of 2,82 ± 0,22; 2,85 ± 0,15, and 2,39 ± 0,22 cm against S. aureus, S. enterica and E. coli. Comparing E-NaMt and E-HB samples, the presence of essential oil in the interlayer space seemed to affect the interaction between starch and the clay. Therefore, among the methods analyzed, surface application was the most effective, being a promising alternative for application in food packaging, especially for products containing low water content.

3
  • NATÁLIA VOGEL
  • ADDITION OF POROGENIC AGENT, PERFORMANCE AND REMOVAL OF MICROPLASTICS FROM CERAMIC FILTER DEVELOPED FROM CLAY AND GLASS WASTE

  • Advisor : ANDRE ZIMMER
  • COMMITTEE MEMBERS :
  • ANDRE ZIMMER
  • MATHEUS FELIPE PEDROTTI
  • NICEIA CHIES DA FRE
  • SUYANNE ANGIE LUNELLI BACHMANN
  • SAULO ROCA BRAGANCA
  • Data: Apr 10, 2024


  • Show Abstract
  • Over the years, the production of plastic has grown rapidly, and this material has become the most widely used by humans today. As a result, the pollution of this material in the soil, water and air has become a major problem, as it takes years to degrade. Its degradation can lead to microplastics that can cause the death of birds and fish, as well as increasing the chance of a heart attack in humans. Due to their size, removing microplastics from water is a major challenge. Therefore, in order to retain microplastics present in water, and thinking of a simple and low-cost device, the aim of the work was to develop a ceramic filter based on clay and glass waste, evaluating the effects of adding a porogenic agent (ilex paraguariensis waste - after infusion). We used 0, 10 and 20% yerba mate residue, keeping 10% glass residue in all the formulations. The raw materials were milled, sieved, humidified (8% water - by mass), pressed at 20 MPa, dried and sintered at low firing temperatures of 900 and 950 °C with a heating rate of 1.6 °C/min and a plateau of 5 min. Rectangular ceramic filters were obtained to evaluate the characteristics of the firing process, such as loss on firing and linear shrinkage, and the physical properties of the filters, such as water absorption, apparent porosity, apparent density and flexural strength. Circular samples were made to evaluate the filters in terms of mass flow by applying different pressures, leaching of elements with sodium and potassium and retention of microplastics, and an apparatus was developed for these tests. The surface structure of the filters was also checked using optical microscopy (50x magnification). The microplastic suspension was prepared with 0.2 g of polystyrene (PS) in 400 mL of distilled water, and its retention by the ceramic filter was checked using turbidity analysis. The results obtained showed that the apparent porosity and water absorption of the formulation containing 20% yerba mate and sintered at 900 °C were higher than the other formulations, but showed low mechanical strength and generated fractures in its structure when pressure above 100 kPa was applied. The porosity of the material also influenced a higher mass flow rate and resulted in a lower retention of microplastics (97.30%). The formulation with the lowest porosity, i.e. without the addition of the porogenic agent, achieved 99.77% retention. The leaching of sodium and potassium elements from the ceramic filter developed was insignificant. It can therefore be concluded that a simple ceramic filter can retain microplastics well, as long as the filtration pressure and the amount of porosity are optimized to achieve the best results.

4
  • BRUNO NONEMACHER
  • ANALYSIS OF THE EVOLUTION OF THE FRAGMENTATION OF MACHINING CHIPS SUBJECTED TO GRINDING IN BALL MILLS

  • Advisor : DANIELA LUPINACCI VILLANOVA
  • COMMITTEE MEMBERS :
  • DANIELA LUPINACCI VILLANOVA
  • EDSON LUIZ FRANCISQUETTI
  • LISIANE TREVISAN
  • VINICIUS KARLINSKI DE BARCELLOS
  • Data: Apr 12, 2024
    Ata de defesa assinada:


  • Show Abstract
  • One of the most commonly used processes in industrial manufacturing is machining. This process is responsible for high waste generation, with chips being the most significant portion. Due to the impossibility of completely eliminating industrial waste production and with the aim of adding value to them, promoting more sustainable productions with lower environmental impacts, the reprocessing of waste becomes interesting, applying them in new manufacturing processes other than just casting. One advantage of machining chips is the possibility of being reprocessed and transformed into metallic powders, allowing their reuse in the production of new parts, mechanical components, among other goods of interest, through processes like powder metallurgy. It is through this technique that excellent economic results can be obtained by producing metallic powder from machining chips, adding value to them. Based on these points, this research aimed to analyze the evolution of the fragmentation of machining chips subjected to the milling process in a ball mill. For this purpose, portions of machining chips from materials such as SAE 1045 steel and AISI H13 were subjected to the milling process in a ball mill for periods of 20, 40, and 80 hours. After the completion of each milling period, the residual chips were separated and characterized regarding morphology, size distribution, microhardness, and microstructure. In addition to characterizations, the grinding efficiency calculation was applied to the residual chips. As for the obtained metallic powders, techniques such as scanning electron microscopy (SEM), laser diffraction granulometry, flowability, and compressibility were applied. Regarding the residual chips, it was noticed that, for both materials, the milling process used was able to fragment them into smaller particles than the original ones, and there is an influence of the milling time on the particle size. It was observed that, for SAE 1045 steel, there was a significant alteration in the shape of the microstructural grains and an increase in microhardness. However, for H13, there were no changes in these aspects. Regarding the produced powders, fine and superfine powders were obtained for both materials, with a predominant particle size range of 1 to 25 µm. Through scanning electron microscopy, it was identified that SAE 1045 steel produced some flakes-shaped particles for the 20-hour period, and for the other milling times, the predominant shape was polygonal. As for AISI H13 steel, the particles varied between spherical and polygonal shapes. It was not possible to confirm if these shapes would be the standard because, being very fine, these powders ended up generating many agglomerates. Flowability analysis characterized the powders of both materials with free-flowing behavior, and finally, compressibility testing showed that the powders exhibit similar behaviors during sample compression. After verifying the amount of residual chips present at the end of each milling period, it was found that the grinding efficiency was low for both materials, however, it was higher for SAE 1045 steel. The presence of metallic powders within the same particle size range was also verified, even for shorter milling periods. It is concluded from this research that, despite representing low efficiency, the milling process using a ball mill is capable of processing machining chips and turning them into smaller particles to obtain metallic powders with superfine dimensions, and these particles can serve as raw material for the powder metallurgy process, especially for metal injection molding, given the characteristics of the obtained material.

5
  • BÁRBARA SCHNEIDER
  • Evaluation of the influence of different levels of graphene carbon dots in epoxy resin by assessing thermal conductivity, density, morphology and dynamic-mechanical thermal properties (DMTA).

  • Advisor : DAIANE ROMANZINI
  • COMMITTEE MEMBERS :
  • ANA PAULA BILCK
  • DAIANE ROMANZINI
  • EDSON LUIZ FRANCISQUETTI
  • HEITOR LUIZ ORNAGHI JUNIOR
  • MATHEUS POLETTO
  • Data: Aug 26, 2024


  • Show Abstract
  • Different amounts of graphene quantum dots (CQDs) (0, 1, 2.5, and 5 wt%) were incorporated into an epoxy matrix. The thermal conductivity, density, morphology, and dynamic mechanical thermal (DMTA) properties were reused from the study of Seibert et al. The Pearson plot showed a high correlation between mass loading, thermal conductivity, and thermal diffusivity. A poorer correlation with density and heat capacity was observed. At lower CQD concentrations (0.1 wt%), the fracture surface showed to be more heterogeneous, while at higher amounts (2.5 and 5 wt%), a more homogeneous surface was observed. The storage modulus values did not change with the CQD amount. But the extension of the glassy plateau increased with higher CQD contents, with an increase of ~40 ◦C for the 5 wt% compared to the 2.5 wt% and almost twice compared to the neat epoxy. This result is attributed to the intrinsic characteristics of the filler. Additionally, lower energy dissipation and a higher glass transition temperature were observed with the CQD amount. The novelty and importance are related to the fact that for more rigid matrices (corroborated with the literature), the mechanical properties did not change, because the polymer bridging mechanism was not present, in spite of the excellent CQD dispersion as well as the filler amount. On the other hand, thermal conductivity is directly related to particle size and dispersion.

6
  • ALBERTO UEMATSU SUZUKI
  • Characterization of Forged Medium Carbon Steel Beams FB70 without Final Heat Treatment: Effects on Mechanical and Microstructural Resistance

  • Advisor : JULIANO CANTARELLI TONIOLO
  • COMMITTEE MEMBERS :
  • JULIANO CANTARELLI TONIOLO
  • CINTHIA GABRIELY ZIMMER
  • WAGNER LOPES TORQUATO
  • PEDRO HENRIQUE COSTA PEREIRA DA CUNHA
  • Data: Sep 30, 2024


  • Show Abstract
  • The monobloc forged tubular beams, manufactured of seamless steel tubes in Brazil, are feasible due to the current Exchange rate and high costs of importation of competitive axle beams. The search for competitiveness of national products is necessary to guarantee the growth and strength of our transformation industry. This work consists on the characterization of forged seamless steel tubes of the steel grade FB70 without the final normalization heat
    treatment processo simplify the manufacturing process. The approval of the axle beams without the heat treatment was done upon laboratory tests for the mechanical properties to guarantee the engineering specifications. The results of the yield strength of 490 MPa, the tensile strength of 610 MPa, alongation of 20% and Rockwell B hardness of 87 HRB were fully attended based on a typical cooling curve, as well as the fatigue test.

7
  • GERSON FRIGHETTO
  • USE OF POLYMERIC WASTE IN THE MANUFACTURE OF PLASTIC WOOD

  • Advisor : EDSON LUIZ FRANCISQUETTI
  • COMMITTEE MEMBERS :
  • ANA MARIA COULON GRISA
  • DAIANE ROMANZINI
  • EDSON LUIZ FRANCISQUETTI
  • MARA ZENI ANDRADE
  • Data: Oct 30, 2024


  • Show Abstract
  • The use of post-consumer and industrial waste is a possibility that has been evaluated as a way to minimize the impacts caused by the large amount of waste generated today. Post-consumer polymeric waste and wood processing waste are two wastes that generate environmental concerns because their disposal is complicated, generating an environmental liability. The use of these wastes in the production of plastic wood becomes an alternative, contributing to the concept of circular economy. This work aims to produce a WPC from a polymeric dispersion and sawdust in concentrations of 10, 20 and 30% sawdust. The samples were evaluated for their mechanical properties and microstructure, through tensile, impact, fluidity and Scanning Electron Microscopy analyses. The results demonstrated that the use of polymeric waste to obtain a WPC must be carefully tested, since the properties of the compound will be influenced by the presence of contamination from post-consumer waste. The incorporation of wood waste as reinforcement in the production of wood-plastic composites significantly influences the performance of the material produced. The addition of a compatibilizing agent helps to maintain the properties of the uniform compound. When improvements in the resilience of the material are desired, the addition of an impact modifying agent is necessary. In this work, the impact modifying agent positively influenced the compatibility of the matrix with the reinforcement.

8
  • DANIEL ROSSI KLEIN
  • .

  • Advisor : DAIANE ROMANZINI
  • COMMITTEE MEMBERS :
  • ADEMIR JOSE ZATTERA
  • ANDRE ZIMMER
  • DAIANE ROMANZINI
  • EVELINE BISCHOFF
  • MATHEUS VINICIUS GREGORY ZIMMERMANN
  • Data: Dec 10, 2024


  • Show Abstract
  • The search for materials from renewable sources, low cost and high performance that replace the materials currently used, are aligned with the increased concern about the environment. In this way, studies about preparing of polymeric composits, reinforced with natural fibers, that provide low cost, high performance and favorable to the environment are gaining prominence. The addition of fibers mainly influences the mechanical caracteristics of composites, when looking for aggregation of other properties, the addiction of nanomateriais is recommended. One of the nanomateriais most studied nanomaterials is montmorillonite clay (MMT), which provide an improvement in mechanical properties, in addiction to affecting the morfological termal properties, among others. Clays are hydrophilic in nature. In this way, the treatments on its surface are indicate, to improve its dispersion, one of the most used techniques is silanization.  In this project intends to develop polyester matrix composites molded by resin transfer technique (RTM), reinforced with ramie fiber and MMT clay, to investigate its performance against the requirements necessary for application in automotive panels.  At this first moment the behavior of the silanization in an organomodified clay was analyzed, as well as its properties in the manufacture of nanocomposites, molded using the casting technique. For this a mixture of silane (MPS) and anhydrous alcohol, were dripped into a mixture of modified organo clay and anhydrous ethanol previously mixed with the aid of a mechanical stirrer; Then the mixture of etanol and MPS was dripped together with the mixture of clay and etanol, remaining under magnetic stirring at 80 °C for 24 hr. After centrifugation, the clay was dried, crushed and sied, in a sieve with na opening of 53 µm. The preparation of nanocomposites was carried out by homogenizing the resin with 3% by weight of clay, with the aid of a mechanical stirrer, followed by an ultrasound bath to remove the bubbles. Finally the initiator was added and the resin was poured into previously prepared silicone molds. The clays were analyzed using FTIR, DRX and TGA techniques, where it was possible to confirm the silane graft in the clay. Rheological analyzes were carried out in the purê resin, and with incorporation of clay particles and, finally, FTIR, DRX, mechanics, and dynamic mechanycs, analyzes were performed, which indicated the incorporation of clay with the polyester matrix, in addition to an increase in strength in nanocomposites prepared with clay compared to pure resine.  Therefore, it is concluded that the method used promoted the silanization of the clay, in addition to demonstrating that the incorporaton of clay in a polyester matrix, promotes an improvement in its mechanical and dynamic mechanics properties. Despite the result between the nanocomposites, don't show great differences, studies demonstrate that silanes promote a better interaction between the polyester resin and natural fibers, thus justifying their use in the continuation of the project.

9
  • ROBSON CAMARGO
  • STATISTICAL ANALYSIS OF PARAMETERS (TENSILE STRENGTH AND ELONGATION) FOR TIN PLATE STAMPING USING ERICHSEN TEST

  • Advisor : JULIANO CANTARELLI TONIOLO
  • COMMITTEE MEMBERS :
  • VINÍCIUS MARTINS
  • CARLOS ALBERTO SCHUCH BORK
  • JULIANO CANTARELLI TONIOLO
  • LISIANE TREVISAN
  • Data: Dec 23, 2024


  • Show Abstract
  • This study investigates the causes of failures in the stamping process of metal lids manufactured from 0.36 mm thick tinplate. Through mechanical tests (traction, Erichsen and anisotropy analysis) and computational simulations using the Finite Element Method (FEM), critical factors related to the anisotropic properties of the material and process parameters were identified. The experimental results indicated specific variations in the anisotropy index (r) and mechanical strength in different lamination techniques, while the computer simulation highlighted regions susceptible to ruptures and deformations. An analysis of the Forming Limit Curve (CLC) revealed that the critical stress point is associated with part specifications, influenced by process configurations and material variability. As the results of the tensile test showed a clear gap between maximum tension and elongation between tests, a statistical tool was used to delve deeper, using pvalue classification to analyze the significance of the result. This work concludes that adjustments in tooling, material hardness control and friction intervals can reduce defects such as wrinkles and breaks, ensuring greater reliability in the final product.

10
  • NILTON RENE ALBERTO BRUSTOLIN
  • Application of machine learning in materials engineering

  • Advisor : CLEBER RODRIGO DE LIMA LESSA
  • COMMITTEE MEMBERS :
  • ANDRÉ GUSTAVO ADAMI
  • CINTHIA GABRIELY ZIMMER
  • CLEBER RODRIGO DE LIMA LESSA
  • JULIANO CANTARELLI TONIOLO
  • Data: Dec 26, 2024


  • Show Abstract
  • This work provides a comprehensive analysis of the application of machine learning techniques in Materials Engineering, highlighting their role in addressing challenges related to material development, property prediction, and process optimization. The research is structured into two scientific articles: the first presents a systematic literature review of studies published between 2015 and 2023, identifying key techniques such as neural networks and deep learning, as well as the most benefited subfields, including metallic materials, composites, and nanomaterials. The second article focuses on a case study applying artificial intelligence to optimize the sustainable manufacturing of austempered ductile iron. The results show that machine learning techniques can reduce costs, accelerate material development timelines, and improve the accuracy of property predictions. However, challenges such as data quality and the need for standardization still limit their practical implementation. It is concluded that the integration of materials science with computer science is essential for advancing the field and fostering the broader adoption of artificial intelligence-based technologies.

2023
Dissertations
1
  • MARCELO STRASSBURGER
  • Use of 3D Printing: A study for the fabrication of composites developed with Polypropylene with clay.

  • Advisor : DOUGLAS ALEXANDRE SIMON
  • COMMITTEE MEMBERS :
  • DAIANE ROMANZINI
  • EVELINE BISCHOFF
  • FABIO PINTO DA SILVA
  • Data: Mar 14, 2023


  • Show Abstract
  • The use of clays as reinforcement in polymers has been employed for many years, both in academic and industrial environments. Currently, there is an interest in searching for new clay deposits to increase availability, and the clays present in the Horizontina/RS region have not yet been characterized or studied for their potential in forming composites with polymers. Thus, the objective is to evaluate the thermal, rheological, and spectroscopic properties of clays from this region and their effects as reinforcements in Maxio RP347 polypropylene (Braskem S.A) and maleic anhydride-grafted polypropylene compatibilizer for the production of 3D printing filaments. Two clays from different sources were tested in compositions of 2% and 5%, with a significant increase in degradation temperature observed with the addition of clays at both concentrations, as well as a reduction in the crystallization temperature. Rheological analysis indicated an increase in complex viscosity, depending on the type of clay used. The clays produced a small increase in the elastic modulus and an increase in impact resistance. These findings demonstrate the viability of additive manufacturing of polymer-clay composites, leading to new applications and improved properties.

2
  • JONAS MANTOVANI
  • USO DE RESÍDUOS DE EQUIPAMENTOS ELÉTRICOS E ELETRÔNICOS (REEE) NA OBTENÇÃO DE FILAMENTOS PARA A IMPRESSÃO 3D

  • Advisor : DOUGLAS ALEXANDRE SIMON
  • COMMITTEE MEMBERS :
  • EDSON LUIZ FRANCISQUETTI
  • EVELINE BISCHOFF
  • TEOFANES FORESTI GIRARDI
  • Data: Mar 21, 2023


  • Show Abstract
  • Among the various types of discarded materials, electronic waste (ewaste) has been exponentially increasing in recent years due to its perceived obsolescence within a short time frame. In this context, the objective of this study is to evaluate the feasibility of producing a filament for use in 3D printing using polymer residues derived from CRT monitor and television casings. Spectroscopic characterization of the e-waste revealed differences in Polymer identification in the casings compared to the results obtained from the analysis. Thermal and rheological properties were found to be similar to virgin Acrylonitrile Butadiene Styrene (ABS). The ABS residues were extruded under the same conditions as the virgin material, yielding satisfactory results. However, the postextrusion cooling method introduced high porosity into the filament. The fused deposition modeling (FDM) printing process of the test specimens proved to be efficient using the recycled filament, although porosity was observed in the printed parts. Overall, the printed parts using the recycled filament exhibited inferior mechanical properties compared to those printed with virgin ABS. The identified voids in the print had the most significant influence on the mechanical response of the samples produced with the recycled filament, resulting in na approximately 83% reduction in impact strength. The filament produced from ewaste is suitable for 3D printing applications that require good dimensional tolerance without the need for high mechanical properties.

3
  • GABRIEL COMERLATO COSTA
  • .

  • Advisor : DOUGLAS ALEXANDRE SIMON
  • COMMITTEE MEMBERS :
  • DOUGLAS ALEXANDRE SIMON
  • EDSON LUIZ FRANCISQUETTI
  • PAULO RICARDO DE MATOS
  • BRANCA FREITAS DE OLIVEIRA
  • Data: Mar 28, 2023


  • Show Abstract
  • .

4
  • CLEDERSON BARRO
  • PERFORMANCE OF POLYTETRAFLUORETHYLENE AND MOLYBDENUM DISULFIDE COATINGS IN WOODEN DRILLING DRILLS

  • Advisor : ALEXANDRE LUIS GASPARIN
  • COMMITTEE MEMBERS :
  • ALEXANDRE LUIS GASPARIN
  • CINTHIA GABRIELY ZIMMER
  • DANIEL AMORETTI GONCALVES
  • LEANDRO LUÍS CORSO
  • Data: Jun 5, 2023


  • Show Abstract
  • The present study presents a surface coating with polytetrafluoroethylene (PTFE) and molybdenum disulfide (MoS2) on the cutting edges and on surfaces of the channel of Auger Bits twist drills used for drilling in wood, mainly Pinus elliottii, widely used in civil construction. The chemical characterization of the functional groups of the coating layer was carried out by Fourier transform infrared spectroscopy (FTIR), the tool life evaluation through bench tests, and the latter torque variation during the drilling process. The films and substrates' hardness were verified by Vickers durometer, and the metallography was performed to identify the drill microstructure and the film thicknesses. All analyzes were performed comparatively between the variations of samples with PTFE, MoS2, and uncoated standard samples. The tests were carried out in the laboratory with controlled parameters after the characterization of the samples concerning dimensional, heat treatment, and coating applied. In the analyses compared to the uncoated samples, the drills with PTFE obtained reductions of up to 38% in roughness, reduced drilling torque in the tip and channel region, required less power and energy from the screwdriver obtained low levels of layer peeling. On the other hand, the MoS2 samples showed a roughness reduction of up to 30% in some regions. Still, an increase of 66% in the channel region, presented an increase in drilling torque of more than 22%, an increase in consumed power of 16% in the channel region, and an 18% increase in energy consumption, in addition, to completely peeling off the coating layer in the cutting edges. The torque in samples with PTFE was lower than MoS2 in all cut regions of the drill. The core drills microstructures were martensitic, and due to the coating process, the core hardness on the HRC scale decreased. In general, PTFE-coated samples showed the best results when compared to MoS2 but, actually, had been observed a changing in the drills performances, which still needs to be further evaluated to improve tool life

5
  • FERNANDO GRAZZIOTIN
  • Study composition of bath composed of aluminum and sodium borate in the liquid boriding process in 0.4%C steel

  • Advisor : CINTHIA GABRIELY ZIMMER
  • COMMITTEE MEMBERS :
  • CINTHIA GABRIELY ZIMMER
  • DANIELA LUPINACCI VILLANOVA
  • JULIANO CANTARELLI TONIOLO
  • CAMILA DOS SANTOS TORRES
  • Data: Jul 3, 2023


  • Show Abstract
  • Boriding stands out in relation to other thermochemical treatments, mainly for obtaining high levels of hardness, resistance to wear and corrosion. Despite these significant characteristics, this processing is still little used commercially in Brazil. With the accomplishment of this work it is possible to verify some existing methods for carrying out the process of liquid boriding. Using different sources of boron, one can observe the results obtained for hardness, thickness, shape and phases present in the layer for the different studied compositions. During this study, SAE 1040 steel samples were used. Baths composed of 85% sodium borate and 15% aluminum, in addition to 70% sodium borate and 30% aluminum, considering the mass values, were tested. The boron-bearing reagents used for the analyzes were anhydrous sodium borate (𝐵𝑁𝑎𝑂) for analysis (PA), hydrated sodium borate (𝐵𝑁𝑎𝑂∙ 10𝐻𝑂) for analysis (PA) and commercial hydrated sodium borate (𝐵𝑁𝑎𝑂∙ 10𝐻𝑂). The samples were subjected to a temperature of 950°C for a period of four hours in a muffle furnace. After carrying out the treatments, the samples were subjected to hardness tests, metallography and scanning electron microscopy (SEM) to characterize the results. Through the final results, it was evident that the composition of the bath with 30% aluminum obtained more significant results compared to the bath that used 15% aluminum. The formation of the characteristic sawtooth layer and also the high hardness were observed in the baths with 70% sodium borate and 30% aluminum. Biphasic layer formation with a thickness of up to 136 µm was also evidenced. In general, it can be seen that the sample whose bath composed of hydrated sodium borate PA resulted in more consistent properties

6
  • FERNANDO DE BRITO GLUCK
  • DETERMINATION OF THERMO-MECHANICAL PROPERTIES IN RECYCLED PLA FILAMENTS FOR 3D PRINTING

  • Advisor : ALEXANDRE LUIS GASPARIN
  • COMMITTEE MEMBERS :
  • ALEXANDRE LUIS GASPARIN
  • AMANDA ALBERTIN XAVIER DA SILVA
  • EDSON LUIZ FRANCISQUETTI
  • LEANDRO LUÍS CORSO
  • Data: Jul 10, 2023


  • Show Abstract
  • In recent times, the issue of plastic recycling has become one of the leading issues of environmental protection and waste management. Polymer materials are found applied in many areas of daily life and industry. Along with their extended use, the problem of plastic waste appeared because, after withdrawal from use, they became persistent and noxious wastes. The possibility of reusing polymeric materials enables waste utilization to obtain consumable products. The 3D printing market is a well-growing sector. Printable filaments can be made from various thermoplastic materials, including those from recycling. This paper studies the thermal-mechanical properties of recycled polylactic acid (PLA) material filaments obtained from 3D-printed specimens. The analysis was first with the virgin filament (PLA N) and, subsequently, two recycling cycles (PLA 1 and PLA 2). There were thermal properties evaluations for the three processing types, as follows: differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and tensile test for both specimens and filaments. The glass transition temperatures (Tg) remained at their typical values. The same happened with the melting temperature (Tm). In the TGA, the PLA thermal stability remained constant. The FTIR presented the functional groups unaltered for the recycled samples. In the second filament recycling, the tensile strength decreased by 26%, and the maximum strain was 40%, compared to PLA N. The same occurred to PLA 2 specimens; the maximum stress and strain decreased by 45% and 31%, respectively. In terms of crystallinity, this presented a variation of 86% of the virgin material for the second recycling cycle, which correlated to tensile strength shows a weakness in the PLA recycled structure, decreasing the strain until the fracture and the tensile strength.

7
  • MICAEL GONÇALVES MULLER
  • EVALUATION OF TRIBOLOGICAL AND PHYSICAL PROPERTIES FOR REDUCING SPARKS OF FRICTION MATERIAL APPLIED TO AUTOMOTIVE BRAKES
  • Advisor : DAIANE ROMANZINI
  • COMMITTEE MEMBERS :
  • DAIANE ROMANZINI
  • ANDRE ZIMMER
  • PAULO ROBERTO JANISSEK
  • MATHEUS VINICIUS GREGORY ZIMMERMANN
  • Data: Dec 14, 2023


  • Show Abstract
  • Currently, several researches related to binder materials, friction modifiers and mechanical reinforcements have been conducted, and also new studies related to fibers and functional fillers are being explored in the friction material industry. However, optimising frictional properties is a complex task given the high performance required and the reduced levels of wear and low aggression to the brake disc. These complexities increase when factors such as heating of the brake system and generation of sparks during the braking process need to be minimized due to severe applications to which the system is submitted. In this field, studies have been conducted in order to identify these factors and which materials can mitigate or eliminate the generation of sparks and, in some moments, the ignition of the materials. In this context, the objective of this work is to develop a new composition of friction material for automotive brakes, with tribological and physical properties suitable for the reduction of sparks. For this, the oxidized polyacrylonitrile fiber was added in combination with the materials of the base formulation of the brake system, with equivalent percentage variations of 1:1 (sample S1), 1:2 (sample S2) and 1:4 (sample S3) in volume when compared with aramid fiber originally used. And for zinc borate was added in combination with the base formulation materials with equivalent percentage variations of 5, 10 and 15% (sample S4, S5 and S6) in replacement of the base load. Finally, the combination of fibre and zinc borate was carried out (sample S7) in order to evaluate the combined action. The characterization of the physical properties was carried out through tests of internal shear force, compressibility and thermal transmissibility. Evaluating the material performance, the samples were submitted to the procedure FMVSS 121D. It was possible to verify that sample S7 obtained slightly superior results in relation to the base material in the performance and mechanical tests.

2022
Dissertations
1
  • GABRIEL MASCHIO
  • Reheat Treatment on Supermartensitic Stainless Steel: Study of Microstructural and Mechanical Effects

  • Advisor : CINTHIA GABRIELY ZIMMER
  • COMMITTEE MEMBERS :
  • AFONSO REGULY
  • ANDRE ZIMMER
  • CINTHIA GABRIELY ZIMMER
  • CLEBER RODRIGO DE LIMA LESSA
  • ELISABETE PINTO DA SILVA
  • Data: Jan 19, 2022


  • Show Abstract
  • Mechanical components for critical applications demand solid properties, which are
    directly related to the material chemical composition and microstructure. Equipment
    used in oil and gas wells require special attention, because errors on their building
    might lead to failures or even catastrophes. In these cases, high corrosion resistance
    alloys such as stainless steels, are widely used. Furthermore, heat treatments are
    essential to achieve application purposes. When a material does not meet the specified
    properties, in many cases the heat retreatment is performed in order to adjust the
    features that have not been met. Although this process is commonly used, there are
    only a few sources of literature about the effects of metals heat retreatment. Thus, this
    investigation analyses the supermartensitic stainless steel quenched and tempered,
    which is one of the most used metallic alloys for building oil and gas well completion
    equipment. Therefore, samples of this material were heat treated and retreated from
    one to six times in order to map the morphological characteristics of microstructure and
    mechanical properties resulting from this process. Once done, metallographic
    analyses, tensile tests and Charpy impact tests were performed on each retreated
    sample. The analyses over microstructure showed a grain refinement after each heat
    retreatment and a non-linear variation of retained austenite portion and of mechanical
    properties. The conclusion is that each heat retreatment promotes two main changes
    in the resulting microstructure, the grain refinement and the variation in the content of
    retained austenite. As the latter is not linear, the results of mechanical properties are
    different for each heat retreatment. The variations observed in the grain size and in the
    contents of retained austenite can result in different behaviors of other important
    properties of the material, such as its resistance to some corrosion methods, its
    susceptibility to hydrogen embrittlement and its fluency resistance.

2
  • DIOGO HOFMAM
  • DEVELOPMENT OF A LOW COST CHEMICAL COMPOSITION APPLIED TO AUSTEMPERED DUCTILE CAST IRON THROUGH THE THE AID OF NEURAL NETWORKS

  • Advisor : CLEBER RODRIGO DE LIMA LESSA
  • COMMITTEE MEMBERS :
  • CINTHIA GABRIELY ZIMMER
  • DANIELA LUPINACCI VILLANOVA
  • VINICIUS KARLINSKI DE BARCELLOS
  • Data: Mar 14, 2022


  • Show Abstract
  • This work presents the development of a low-cost chemical composition for the production of an austempered nodular cast iron (ADI) that meets the ASTM A897/897M - 2016 Grade 2 1050/750/07 standard with the aid of artificial neural networks. Through extensive analysis of chemical compositions and mechanical properties found in the literature, information was compiled to insert into neural networks, seeking an optimization in the relationship between chemical composition, mechanical properties and cost for the production of the material. Based on the chemical composition obtained, the casting and subsequent heat treatment of the material was performed. With the produced material, it was machined and mechanical and metallographic tests such as tensile test, hardness, optical test, scanning microscopy and x-ray diffraction were performed. As a result, it was understood that artificial neural networks can be used to assist in the production of an ADI that reaches standardized values and at a considerably lower cost compared to its competitors, with savings of up to 49%. Thus, a smaller number of natural resources can be used achieving the desired mechanical and microstructural properties.

3
  • ALEXANDRE ROMAN
  • FRICTION MATERIAL WEAR: EFFECTS AND INTERACTIONS BETWEEN SERVICE BRAKE TEMPERATURE, LINING CONTACT PRESSURE, AND VEHICLE SPEED

  • Advisor : ALEXANDRE LUIS GASPARIN
  • COMMITTEE MEMBERS :
  • ALEXANDRE LUIS GASPARIN
  • EDSON LUIZ FRANCISQUETTI
  • GUILHERME VIEIRA BRAGA LEMOS
  • JULIANO CANTARELLI TONIOLO
  • Data: Mar 17, 2022


  • Show Abstract
  • International standards and original equipment manufacturers (OEM) procedures usually define wear tests in organic friction materials focusing on the brake lining temperature. The current work presents an approach combining different brake pads temperatures, vehicle speeds, and brake pressures for analyzing their effects and interactions in the friction material wear through dynamometer tests. Therefore, mechanical properties were evaluated, where internal shear strength had the most significant influence on wear; furthermore, compressive strength and flexural strength did not considerably change with variations on the test parameters. A 23 factorial design of the experiment (DOE) showed that the brake temperature alone was not the main factor for increasing wear, and the primary wear mechanism was abrasion. Furthermore, higher vehicle speed (80 km/h) along with greater brake pressure (3 bar) promoted the highest friction material mass loss (10.8 g).

4
  • CHAIANE NEUMANN
  • INTERACTION BETWEEN TYPE I AND II COAGENTS AND POLYBUTADIENE ISOMERS ON CROSSLINKING SYSTEMS USING ORGANIC PEROXIDE

  • Advisor : DAIANE ROMANZINI
  • COMMITTEE MEMBERS :
  • ALEXANDRE LUIS GASPARIN
  • ANA MARIA COULON GRISA
  • DAIANE ROMANZINI
  • MARA ZENI ANDRADE
  • Data: Jun 30, 2022


  • Show Abstract
  • This study aims to evaluate the impact of different polybutadiene isomers in crosslinking systems via organic peroxides using type I and type II coagents. For the study, dicumyl peroxide (DCP) was used in association with EGDMA (ethyleneglicol dymethacrylate) and TAIC (triallylcyanurate) coagents in the crosslinking of high cis-1,4-butadiene and high 1,2 polybutadiene (vinyl) isomers. The results presented to the moment are consistent with the literature, whose studies show that elastomers with high 1,2-butadiene content are more reactive in organic peroxide systems. Coagents are maintaining their presumed behavior in crosslinking with peroxides, where the type I coagent (EGDMA) modifies the crosslinking kinetics, whereas the type II coagent (TAIC) maintains the original curing characteristics. Up to this moment, preliminary conclusions are consistent with literature, and lead to the understanding that polybutadiene with high vinyl content is highly more reactive than its isomer cis. However, it stands out the increasing of crosslinking index when added coagent type I to the vinyl isomer.

5
  • LUCAS PEREIRA DE JESUS
  • QUANTIFICAÇÃO DE AUSTENITA RETIDA EM AÇOS ATRAVÉS DE UM MÉTODO MAGNÉTICO NÃO DESTRUTIVO

  • Advisor : CINTHIA GABRIELY ZIMMER
  • COMMITTEE MEMBERS :
  • ALEXANDRE LUIS GASPARIN
  • CAMILA DOS SANTOS TORRES
  • RAFAEL GUSTAVO SCHREIBER
  • Data: Aug 22, 2022
    Ata de defesa assinada:


  • Show Abstract
  • This research project aims to develop new equipment for quantification of retained
    austenite in heat-treated martensitic steels, in a fast and non-destructive way: a
    balance that relates the magnetic response of a specimen, with the quantity of phase
    present. The higher the percentage of retained austenite there is in the steel, the less
    will be its magnetic response. The device was developed using low-cost material, and
    simplified construction allocated over an electromagnetic plate. To authenticate the
    equipment was manufactured and head treated square section specimens with 20 x
    20 mm using SAE 5160 steel, with different thicknesses and heat treatment
    temperatures, i.e., raw, quenched, quenched and tempered, and quenched and double
    tempered, with the purpose to get different retained austenite fractions. Also, were
    selected parts manufactured by a factory, to test the equipment with parts with different
    sections. The specimens and parts were quantified on the conventional method to
    obtain retained austenite fraction (x-ray diffraction, quantitative metallography, and
    feritoscope) and then in the device developed in this project. To analyze the results
    was utilized the analysis of variance method (ANOVA), using the design of the
    experiment in randomized blocks. The electromagnetic balance is quantified in a fast
    and effective way with the square section specimens, regardless of their thickness,
    according to ANOVA analysis, the percentage of retained austenite acquired does not
    differs statistically from the results obtained with the conventional methods. In the end,
    the aim of this study, to develop equipment that applies a non-destructive quantification,
    was not reached, because the equipment only worked in specimens with square
    sections. So, for the next research, there is a need to improve the device so that it
    works in other geometry situations.

6
  • JONAS LUDWIG DE BITENCOURT
  • Method for determining the efficiency of vermicomposting of high density polyethylene packaging”.

  • Advisor : EDSON LUIZ FRANCISQUETTI
  • COMMITTEE MEMBERS :
  • EDSON LUIZ FRANCISQUETTI
  • MARA ZENI ANDRADE
  • ANA MARIA COULON GRISA
  • ANA PAULA BILCK
  • LAURA DE ANDRADE SOUZA
  • RUTH MARLENE CAMPOMANES SANTANA
  • Data: Aug 30, 2022


  • Show Abstract
  • When analyzing the gravimetric composition of a sanitary landfill, it can be observed
    that a large part of the material is formed by polymers from plastic bags, used to
    store organic waste. It is believed that exploring alternatives to mitigate the impacts
    resulting from the incorrect disposal of these wastes is necessary. Thus, it is possible
    to segregate them more easily in landfills, and the organic waste can be valued
    through composting or vermicomposting methods. In this way, an increase in the
    useful life of the landfill is obtained and there is a considerable gain from an
    environmental point of view. Therefore, the present work seeks to analyze the
    degradation and mischaracterization of commercial polyolefins in vermicomposting
    environments. Vermicomposting is a method of treatment and recovery of the organic
    fraction of waste that uses annelid species. In this study, Eisenia fetida species were
    used to determine their efficiency in the decomposition of polymeric material present
    in disposable polyethylene packaging. The biodegradation of polymeric materials
    was evaluated by infrared spectroscopy with Fourier transform, differential scanning
    calorimetry, optical microscopy, mechanical tensile test and mass reduction. After
    carrying out these tests, it was possible to observe degradation of the materials, as
    well as a gain in efficiency in the vermicompost environment. For this purpose, the
    vermicomposting and composting environments at temperature, humidity, hydrogen
    potential and carbon-nitrogen ratio were controlled using sensors. Therefore, this
    study effectively contributes to the scope of research regarding polymer degradation
    as it establishes the degradation efficiency in a vermicompost environment with
    commercial films.

7
  • MATHEUS DIONYSIO SLONGO
  • EVALUATION OF POLYMERIC BLENDS WITH MATRIX OF
    POLYOXYMITYLENE FOR FURTHER ELASTOMER OVERINJECTION
    THERMOPLASTIC

  • Advisor : EDSON LUIZ FRANCISQUETTI
  • COMMITTEE MEMBERS :
  • ALEXANDRE LUIS GASPARIN
  • ANA MARIA COULON GRISA
  • ANA PAULA BILCK
  • EDSON LUIZ FRANCISQUETTI
  • JULIANA MACHADO FERNANDES DE MORAES
  • LAURA DE ANDRADE SOUZA
  • MARA ZENI ANDRADE
  • Data: Oct 5, 2022


  • Show Abstract
  • Polyoxymethylene has good tensile strength, low friction coefficient, excellent dimensional stability. Polyoxymethylene has good tensile strength, low coefficient of friction and excellent dimensional stability. Thermoplastic elastomers have a rubbery, tacky surface and can be overmolding into a rigid substrate to increase friction and slip resistance. To obtain adhesion between the two materials, it is necessary that they are compatible and that the formation of polymeric blends is possible. The objective of this work is to evaluate the influence of the mechanical and thermal properties of polymeric blends with a polyoxymethylene matrix, after the addition of different percentages by weight of thermoplastic elastomer and the incorporation of a compatibilizing additive for subsequent overmolding of thermoplastic rubber and evaluation of adhesion between the materials. After the formation of the blends, it can be evidenced by the analysis of infrared spectroscopy by Fourier transform that there were interactions and miscibility between the materials, mainly in the samples that contained compatibilizing agent. The blends showed changes in morphology after scanning electron microscopy analysis of fractured samples in the impact strength test. The degree of crystallinity of the blends reduced with the incorporation of thermoplastic elastomer or the presence of the compatibilizing agent. The mechanical properties showed a reduction in tensile strength and elastic modulus with increasing percentage by weight of thermoplastic elastomer added to the mixture. The blends selected to receive the thermoplastic elastomer overmolding showed better adhesion in the mixtures that contained the compatibilizing agent, due to their chemical interactions and better interphase with the overmolding thermoplastic elastomer

8
  • CASSIANO RODRIGO DALBERTO
  • INFLUENCE OF ZINC OXIDE ON MECHANICAL, THERMAL AND BIOLOGICAL PROPERTIES WHEN ADDED TO POLYPROPYLENE.

  • Advisor : EDSON LUIZ FRANCISQUETTI
  • COMMITTEE MEMBERS :
  • EDSON LUIZ FRANCISQUETTI
  • MARA ZENI ANDRADE
  • ANA PAULA BILCK
  • FERNANDA TRINDADE GONZALEZ DIAS
  • Data: Oct 31, 2022


  • Show Abstract
  • Polypropylene is one of the most consumed polymers in the world, due to its large production capacity in line with its low cost, which made it possible to use it in several applications. PP has characteristics that allow its use in injection, extrusion, thermoforming, rotational molding, and blow molding processes. The main application of polypropylene is in the food sector, representing 32% in products such as: packaging, lids, bowls, pots, bottles, and gallons. In the consumer goods sector, PP represents 17% of the market and is present in packaging and boxes. The addition of mineral fillers to thermoplastic polymers such as polypropylene (PP) has long been related to an attempt to reduce costs. Currently, with the technological development of the industry and new applications, the loads have gained greater importance and started to serve more than the economic objective, by adding improvements in the physical and chemical characteristics of the products. Recent studies show that zinc oxide can be added in polyolefins to improve mechanical properties, resistance to ultraviolet radiation and antimicrobial properties. The present work aims to evaluate the influence of the presence of zinc oxide on the mechanical, rheological, thermal, resistance to ultraviolet radiation and antimicrobial action of the compound formed by polypropylene and zinc oxide. PP compounds were prepared with commercial zinc oxide (ZnO) additives from two different suppliers, with different particle shapes and different average particle size (ZnO B and ZnO D) in the proportions of 0%, 1%, 3% and 5% in large scale. The samples were characterized by means of their rheological, physical, mechanical, thermal properties, bacterial activity and submitted to the accelerated aging test by UV degradation. The results showed that the content, size, shape and medium where the ZnO particles were dispersed interfere with the properties evaluated. The presence of zinc oxide affected the mechanical properties of the compounds, considerably increased the resistance to UV degradation of the polymer and gave the PP ZnO D compound the bactericidal property. In general, the compounds with the additive showed better results both in the physical-mechanical properties evaluated and in the biocide properties when compared to the pure material.

9
  • DIEGO CHIARELLO
  • APPLICATION AND PERFORMANCE OF DLC THIN FILM IN THERMOPLASTIC INJECTION MOLD EXTRACTOR PINS
  • Advisor : ALEXANDRE LUIS GASPARIN
  • COMMITTEE MEMBERS :
  • ALEXANDRE LUIS GASPARIN
  • DANIELA LUPINACCI VILLANOVA
  • DANIEL AMORETTI GONCALVES
  • LEANDRO LUÍS CORSO
  • Data: Dec 12, 2022


  • Show Abstract
  • In this work, extractor pins of thermoplastic polymer injection molds, originally produced in AISI H13 steel and gas nitrided, were coated with a thin film of DLC (Diamond Like Carbon), making a tribological pair with extractor bushings of AISI P20 and AISI H13 steels quenched and tempered. The DLC thin film was deposited in a PECVD (plasma enhanced chemical vapour deposition) chamber with electrostatic confinement. A device that simulates the extraction system of an injection mold was used to test the wear behavior of the proposed pin-bushing pairs, as a function of the increase in the number of cycles. Different materials and lubrication conditions were tested, looking for more efficient alternatives to the current system that uses gas nitrided pins and white grease for molds as a lubricant. Optical microscopy and Scanning Electron Microscopy (SEM) were used for the microstructural characterization of the samples and analysis of the DLC layer. Wear on the pins was quantitatively evaluated by mass loss and by measuring the layer thickness in SEM after 100,000 cycles. Analysis of the roughness variation of the topography of the samples by SEM was carried out to verify the impacts of the wear test on the surface of the samples. The hardness and adhesion of the DLC film were measured through nanohardness and nanoscratch tests, respectively. In addition, the samples were analyzed by nanohardness, GDOES (glow-discharge optical emission spectroscopy), and the friction coefficient, by scratching test. The mass loss results show that for the samples without the use of lubricating grease, the wear rate was considerably lower. The pins with the least wear were those of the PS and HS sets, both without the use of grease, which showed a mass loss of 5,400 and 5,467 mg, respectively. These results prove the possibility of using DLC coated pins without the use of lubricating grease in injection mold extractor systems and that this still provides a considerable reduction in the wear rate. The DLC film presented a uniform layer, with an average thickness of 3.34 μm and no gaps between the film and the substrate after its deposition. The main wear mechanism for DLC lubricated systems was abrasion, due to the abrasive paste created with DLC particles and the grease. Therefore, the condition of pins with DLC without the grease had a better performance in the bench tests.

2021
Dissertations
1
  • ALINE SUSANA LAIN
  • ALLERGENICITY EVALUATION OF UV VARNISHES CURED BY UV MERCURY AND UV-LED LAMPS

  • Advisor : DAIANE ROMANZINI
  • COMMITTEE MEMBERS :
  • DAIANE ROMANZINI
  • EDSON LUIZ FRANCISQUETTI
  • LISETE CRISTINE SCIENZA
  • MARA ZENI ANDRADE
  • RAFAEL SILVEIRA PERES
  • Data: Mar 16, 2021


  • Show Abstract
  • The use of Ultraviolet (UV) radiation curable inks is widespread in the industrial environment and can be found in digital printing processes, surface treatment for furniture and decoration, packaging printing, among others. This kind of ink composition comprises the use of monomers acrylates and methacrylates, which develop contact dermatitis and restrict the use of this technology in skin direct contact products. Studies showed that acrylates and methacrylates generate dermatitis processes when applied in wet form, that is, without the curing process. The most widely used conventional UV curing process today makes use of mercury lamps, which generate UV radiation necessary to initiate the polymerization reaction. Although very widespread, this process has advantages. A new UV curing technology, known as UV light emission diode (UV-LED), offers the possibility to improve the curing system. This work aims to evaluate the formulations of industrial paints, developed for UV curing systems with mercury lamp and UV LED regarding polymerization and dermal irritability, aiming to define one of them that can be used in skin direct contact. Three formulations of colorless paints (varnishes) were evaluated, two formulated for conventional UV curing and one formulated for UV-LED curing, identified as J92, J70 and LB16, respectively. The samples were evaluated for wet characterization, touch drying test and scratch resistance test, Fourier Transform Infrared (FTIR), Differential Scanning Calorimetry (DSC), Thermogravimetry (TGA) and Draize irritability test. The evaluation of wet characterization, touch dryness test and scratch resistance test proved to be adequate (formulation consistent with the curing process for which it was developed). The results in FTIR were satisfactory; allowing to identify that there is crosslinking after exposure to UV radiation, but that it is not complete. The DSC and TGA analyzes corroborate the results obtained in FTIR. The analysis of dermal irritability indicates that the crosslinking process, although not complete, is efficient, not generating an allergic process.

2
  • CARINE FONTANA
  • Extract of Citrus reticulata as a green inhibitor for corrosion protection of steel

  • Advisor : DANIELA LUPINACCI VILLANOVA
  • COMMITTEE MEMBERS :
  • TIAGO MORENO VOLKMER
  • DANIELA LUPINACCI VILLANOVA
  • JANETE WERLE DE CAMARGO LIBERATORI
  • JULIANO CANTARELLI TONIOLO
  • Data: Sep 27, 2021


  • Show Abstract
  • Metal structures made of carbon steel are widely used in civil construction and are susceptible to corrosion. In this sense, improving the strength of the material is essential to prevent deterioration of the metallic structure. One of the ways to prevent the corrosive process of steel from occurring is through corrosion inhibitors. The study of corrosion inhibitors from renewable and biodegradable natural resources becomes relevant for being an environmentally friendly, efficient and low-cost method for anticorrosive protection. Thus, this work proposes to evaluate the inhibitory effect of the natural extract of bergamot bark (Citrus reticulata) against the corrosive process of carbon steel ASTM A36. For this purpose, mass loss tests were performed on specimens by immersion in a corrosive medium of HCl, combined with electrochemical techniques. In addition, adsorption isotherms were built in order to determine physicochemical parameters related to the adsorptive process. The results obtained demonstrate a high efficiency of inhibition against corrosion compared to the process induced in the absence of the inhibitor, and the inhibition increases with the relative concentration of the extract. Furthermore, the greatest inhibition efficiency was observed after 72 hours of contact, decreasing with longer exposure times. Thus, the results obtained suggest that the bergamot extract has the potential to be used in the protection against corrosion of carbon steel ASTM A36 in an acidic medium.

2020
Dissertations
1
  • LUCIANO GOTARDO SOMMACAL
  • REAPROVEITAMENTO DE RETALHOS DE TUBO DE AÇO CARBONO-
    MANGANÊS PARA PRODUÇÃO DE CILINDROS HIDRÁULICOS

    TELESCÓPICOS DE SIMPLES EFEITO

  • Advisor : CINTHIA GABRIELY ZIMMER
  • COMMITTEE MEMBERS :
  • AFONSO REGULY
  • DANIELA LUPINACCI VILLANOVA
  • JULIANO CANTARELLI TONIOLO
  • Data: May 18, 2020


  • Show Abstract
  • Single acting telescope cylinders are devices used in hydraulic systems for lifting loads. In the situation of the study, they are produced from welded tubes of carbon- manganese steel BS EN 10305-2 E355 + SR that, after the cutting process, generate 6% of waste tubes in the form of scraps. This dissertation presents a study on the

    feasibility of producing telescopic hydraulic cylinders, from the union of these bits from
    the cylinder production itself. For this purpose, carbon-manganese steel bits were
    reused, where they were joined by the Metal Active Gas (MAG) welding process.
    Subsequently, the following analyzes were performed: metallography, Vickers
    hardness, mechanical resistance, fatigue resistance and financial viability based on
    the cost analysis. The results obtained in the tests after reuse by joining tubes were
    compared with the properties of the original material, that is, without a MAG welding
    process. Although the material properties of the tube are reduced due to the welding
    process, the rod assembly produced from bits, meets the stress and fatigue limit
    specifications required in the application of the single acting telescopic cylinders, with
    the advantage of having a reduction in the final cost of the product, combined with the
    principles of sustainability and the conscious use of raw materials.

2
  • CARLOS HENRIQUE ROMOALDO
  • Recycling Tetrafluoroethylene–Perfluoroalkyl Vinylether Copolymer (PFA) Using Extrusion Process

  • Advisor : EVELINE BISCHOFF
  • COMMITTEE MEMBERS :
  • CESAR LIBERATO PETZHOLD
  • DOUGLAS ALEXANDRE SIMON
  • EVELINE BISCHOFF
  • FERNANDA TRINDADE GONZALEZ DIAS
  • Data: Dec 9, 2020


  • Show Abstract
  • Poly(tetrafluoroethylene-co-perfluoropropyl vinyl ether) (PFA) is fluoropolymer that has an extensive application area, ranging from medical and aerospace industry, to household utensils. As a result, large volumes of waste (or residues) are generated during its processing, and its reincorporation is necessary not only because of the environmental appeal, but also because of its economic value. The objective of this study is to evaluate the viability of reincorporation of PFA’s residues, generated by the extrusion process, in to neat PFA (PFAv). The results showed that the reincorporation of up to 10% of reprocessed PFA (10PFAr) proved to be adequate to produce extruded tubes. In this sample, the thermal and chemical properties appeared to be stable, in addition it has not been found significant differences in the mechanical properties evaluated in comparison with the neat PFA sample. Besides that, higher concentration of PFAr (˃50%) promoted a reduction in tensile strength and elongation at break, in addition an increase in elastic modulus and hardness. The samples showed a yellowing effect, which was more evident with the increase of the PFAr content.

2019
Dissertations
1
  • HUÉSLEI GRISON SOARES
  • .

  • COMMITTEE MEMBERS :
  • ANDRE ZIMMER
  • DANIELA LUPINACCI VILLANOVA
  • JANETE EUNICE ZORZI
  • Data: Oct 11, 2019


  • Show Abstract
  • .

2
  • BÁRBARA PANZENHAGEN BOHN
  • RECICLAGEM DO VIDRO EM PAVIMENTOS DE ARGILA

  • COMMITTEE MEMBERS :
  • ALESSANDRA SMANIOTTO
  • JULIANO CANTARELLI TONIOLO
  • MARCELO DAL BO
  • Data: Dec 4, 2019


  • Show Abstract
  • Glass is a widely used material, however, it is far from being recycled in its entirety. A good alternative to glass recycling is its incorporation in ceramic masses, since in these glass acts as a flux. Several studies investigate the addition of residual glass in ceramic mass for the production of bricks, tiles, blocks and even porcelain tiles, but there are no studies that deal with the addition of residual glass in an interlocked clay floor. Therefore, the present study proposes the incorporation of residual glass in interlocked clay pavement characterized by its rustic appearance and natural coloration. To this end, the present research investigates the physical and mechanical behavior of specimens as a function of glass residue composition and firing temperature. Three ceramic paste formulations were used. One is composed entirely of kaolin clay (100C), the second has 60% kaolin mass and 40% glass waste (60C40WG), and the third is 40% kaolin and 60% glass waste (40C60WG). The samples were burned at 900, 950 and 1000 ºC. The properties of shrinkage, water absorption, flexural strength (RMF) and compression (RMC), density and chemical attack were evaluated. The morphology and composition were analyzed by scanning electron microscopy (SEM) and dispersive energy spectroscopy (EDS). In addition, the visual aspect of kaolin and red clay pavements with colorless, green and amber glass additions was investigated. StatPlus software was used for variance analysis and tukey test. Based on the results, it can be concluded that ceramic masses with incorporation of 40 and 60% of glass dust burned at 950ºC are technically suitable for the manufacture of interlocked clay floor for industrial floor application, light traffic and pedestrians In addition, parts formulated with 60% glass waste and burned at 950 ° C still fit for use in heavy vehicular traffic.

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